Machine Learning for Predictive Maintenance Applications in Industrial Equipment and Manufacturing Processes

Utilization of predictive maintenance, backed by machine learning, has made a difference in monitoring industrial equipment and manufacturing, cutting down on downtime, improving operational efficiency, and ensuring safety. However, current systems suffer limitations, including lack of real-time deployment, low scalability, significant computation footprints, security vulnerabilities and low interpretability. We present a novel, scalable explainable AI based predictive maintenance framework integrating lightweight deep learning models, federated learning, blockchain secure storage and adaptive self-learning mechanisms. With the application of edge AI computing, interpretable machine learning methods, and real-time industrial data processing, the proposed study realizes a cost-effective, secure, and scalable predictive maintenance solution. A practical and innovative solution for minimizing failures and enhancing manufacturing efficiency involving sustainable smart industrial approaches can be achieved by validating the proposed model in real-world industrial environments.

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Publication Details

Journal
ITM Web of Conferences
Published
2025-01-01
DOI
https://doi.org/10.1051/itmconf/20257601008
Citations
1
Primary Topic
Fault Detection and Control Systems
Type
article
Field-Weighted Citation Impact
1.21
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Machine Learning for Predictive Maintenance Applications in Industrial Equipment and Manufacturing Processes

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article

Machine Learning for Predictive Maintenance Applications in Industrial Equipment and Manufacturing Processes

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article en
1 citations

Abstract

Utilization of predictive maintenance, backed by machine learning, has made a difference in monitoring industrial equipment and manufacturing, cutting down on downtime, improving operational efficiency, and ensuring safety. However, current systems suffer limitations, including lack of real-time deployment, low scalability, significant computation footprints, security vulnerabilities and low interpretability. We present a novel, scalable explainable AI based predictive maintenance framework integrating lightweight deep learning models, federated learning, blockchain secure storage and adaptive self-learning mechanisms. With the application of edge AI computing, interpretable machine learning methods, and real-time industrial data processing, the proposed study realizes a cost-effective, secure, and scalable predictive maintenance solution. A practical and innovative solution for minimizing failures and enhancing manufacturing efficiency involving sustainable smart industrial approaches can be achieved by validating the proposed model in real-world industrial environments.

ITM Web of ConferencesVol. 76
Rajamangala University of Technology Isan (TH), Saint Joseph's College (US), P.V. Narsimha Rao Telangana Veterinary University (IN), Birla Institute of Technology and Science - Hyderabad Campus (IN), Indian Institute of Management Bangalore (IN), Bharath University (IN)
Openalex Percentile: Top 23%
Fault Detection and Control Systems
1.21
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