Design and Synthesis of Fe3O4-Loaded Polymer Microspheres with Controlled Morphology

A novel approach for synthesizing polymer particles that encapsulate Fe₃O₄ nanoparticles using γ-ray irradiated mini-emulsion polymerization is presented. To achieve high encapsulation efficiency, the surface properties of Fe₃O₄ nanoparticles are modified from hydrophilic to hydrophobic, allowing for effective dispersion in the monomer prior to polymerization. Mini-emulsion techniques have proven essential for forming the encapsulated structure and controlling particle size distribution. γ-ray irradiation initiated radical polymerization and solidified the emulsion structure. Characterization via FTIR, XRD, and TEM confirmed the successful encapsulation of Fe₃O₄ nanoparticles within polymer particles. Magnetic measurements demonstrated superparamagnetic behavior and high magnetic induction, both of which are properties considered advantageous for biomedical applications.