Simulated installation of a breeding blanket segment in a two-port mover context

• Demonstration of Unity and AGX Dynamics as plausible tools for visualizing DEMO environment. • Assessment of AGX Dynamics for dynamic simulation in DEMO context. • Demonstration of the critical points related to the remote handling operations of breeding blankets. • Demonstration of the use of haptic control of a virtual manipulator in a fusion reactor. The abstract relates to work undertaken on the Two Port Mover (TPM) Remote Maintenance (RM) concept in European DEMO. The focus of the study was to assess the operational procedures for installing the Blanket Leg Unit and Lower Port Winch of the Two-Port Mover. In addition, alternative means for constraining the rotations of the breeding blanket during the removal and installation process of blankets were studied. The Two-Port Mover was tested in a dynamic simulation. The assessment process was carried out by using a Unity game-engine in a combination of AGX Dynamics for Unity plugin. The scope was to utilize virtual prototyping to visualize how the cabling of the studied Lower Port winch approach would interact within the Vacuum Vessel sector. Dynamic physics enables the cabling and the interface plate to collide with the surrounding environment and proper adjustments to the performed procedures can be validated already in the early stages of the design process. The final connection with the interface plate and the winches is performed by a remotely operated manipulator in a virtual environment. In the context of this simulation, the manipulator was controlled with a haptic device. This ensured precise control of the connection process, but also demonstrated how the cables would interact while operating the manipulator. Thus, influencing initial TPM design maturity.

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Publication Details

Journal
Fusion Engineering and Design
Published
2025-03-26
DOI
https://doi.org/10.1016/j.fusengdes.2025.114989
Primary Topic
Additive Manufacturing and 3D Printing Technologies
Type
article
Field-Weighted Citation Impact
0.00

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article

Simulated installation of a breeding blanket segment in a two-port mover context

Hannu Saarinen, Janne Lyytinen, William Brace, Hannu Martikainen et al.
Fusion Engineering and Design
Additive Manufacturing and 3D Printing Technologies
article

Simulated installation of a breeding blanket segment in a two-port mover context

Hannu Saarinen, Janne Lyytinen, William Brace, Hannu Martikainen, Petri Tikka
article en

Abstract

• Demonstration of Unity and AGX Dynamics as plausible tools for visualizing DEMO environment. • Assessment of AGX Dynamics for dynamic simulation in DEMO context. • Demonstration of the critical points related to the remote handling operations of breeding blankets. • Demonstration of the use of haptic control of a virtual manipulator in a fusion reactor. The abstract relates to work undertaken on the Two Port Mover (TPM) Remote Maintenance (RM) concept in European DEMO. The focus of the study was to assess the operational procedures for installing the Blanket Leg Unit and Lower Port Winch of the Two-Port Mover. In addition, alternative means for constraining the rotations of the breeding blanket during the removal and installation process of blankets were studied. The Two-Port Mover was tested in a dynamic simulation. The assessment process was carried out by using a Unity game-engine in a combination of AGX Dynamics for Unity plugin. The scope was to utilize virtual prototyping to visualize how the cabling of the studied Lower Port winch approach would interact within the Vacuum Vessel sector. Dynamic physics enables the cabling and the interface plate to collide with the surrounding environment and proper adjustments to the performed procedures can be validated already in the early stages of the design process. The final connection with the interface plate and the winches is performed by a remotely operated manipulator in a virtual environment. In the context of this simulation, the manipulator was controlled with a haptic device. This ensured precise control of the connection process, but also demonstrated how the cables would interact while operating the manipulator. Thus, influencing initial TPM design maturity.

Fusion Engineering and DesignVol. 215
VTT Technical Research Centre of Finland (FI)
European Commission, Euratom Research and Training Programme
Openalex Percentile: Top 95%
Additive Manufacturing and 3D Printing Technologies
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