Installation of a Cutoff Wall Along the Mississippi River – A Case History

This paper presents a project which received a DFI Special Recognition Award as a runner-up in the 2023 DFI Outstanding Project Award competition. The East St. Louis levee system is located in St. Clair and Madison Counties, IL, along the left descending bank of the Mississippi River and provides flood protection to approximately 250,000 residents and over $4.5 billion in economic value. The system is aged and requires rehabilitation. The United States Army Corps of Engineers (USACE) devised and designed a cutoff wall to be installed in the Metro East Sanitary District, one of the levees that form the system. The design provided for the installation of an approximately 4,440-foot-long wall, with a minimum 24-inch thickness and a maximum design depth of over 142 feet, through alluvial and outwash soils, and embedded in bedrock. The prescribed “panel method” consisted of overlapping primary and secondary panels, each no longer than 30 feet. The maximum allowed vertical deviation of each panel was 0.5 percent of its full depth. Two sections of single-phase cutoff wall and two sections of seepage barrier using jet grouting were subsequently added to the project, to provide partial closure at two locations where the installation of panels from ground surface to bedrock was not feasible due to the presence of utilities vital for the area. The jet grout columns that comprised the seepage barrier were to be installed at angles varying from 0 to 30 degrees and to depths up to 146 feet. The project included the installation of a minimum 75-foot-long test section and a thorough QC/QA program that provided for the collection and testing of wet grab samples, and the coring of the installed cutoff wall. The paper introduces the project, the geotechnical site conditions and the requirements specified by USACE. It describes the pursued installation approaches along with the equipment used and focuses on the specific adaption of the methods to site conditions and project requirements. Selected quality control and verification results obtained from an extensive testing program are presented. The paper also discusses challenges encountered and related lessons learned.