Optimizing the Design of TES Tanks for Thermal Energy Storage Applications Through an Integrated Biomimetic-Genetic Algorithm Approach

Building upon an experimentally validated bio-inspired thermal energy storage (TES) tank design, this study introduced a novel computational framework that integrated genetic algorithms (GA) with biomimetic principles to systematically generate TES tank geometries. Inspired by natural thermal distribution patterns found in vascular networks, the AI-driven methodology explored 13 geometric parameters, focusing on branching structures and spatial distribution, and resulted in computationally generated designs with a 29% increase in heat transfer surface area while maintaining manufacturability constraints within a fixed tank diameter of 150 mm and height of 155 mm. Unlike previous biomimetic TES studies that relied on predefined geometric configurations, this approach developed AI-driven bio-inspired structures within experimentally validated dimensional constraints, ensuring geometric relevance while allowing for broader structural exploration. The resulting designs exhibited key characteristics of high-efficiency bio-inspired configurations while providing a systematic, scalable methodology for TES tank architecture. This study represented the first step in integrating AI-driven biomimicry into TES tank design, establishing a structured framework for generating high-performance, manufacturable configurations. While the current work focused on computational design, future research will emphasize experimental validation and real-world implementation to confirm the practical thermal and structural benefits of these AI-generated bio-inspired designs. By bridging the gap between computational intelligence and nature-inspired engineering, this research provided a scalable pathway for developing more efficient, manufacturable, and sustainable TES solutions for energy storage applications.