Fault Diagnosis of Reciprocating Compressor Valve Based on Triplet Siamese Neural Network

A fault diagnosis method for reciprocating compressor valves suitable for variable operating conditions is presented in this paper. Firstly, a test bench is independently constructed to simulate fault scenarios under diverse operating conditions and with various faults. The two types of p-V diagrams are gathered, and the improved logarithmic p-V diagram acquisition method is used for logarithmic transformation to obtain the multi-conditional logarithmic p-V diagram dataset and the fault logarithmic p-V diagram dataset. Subsequently, to predict the fault-free logarithmic p-V diagram under different operating conditions, a BP neural network is trained with the multi-condition logarithmic p-V diagram dataset. Next, the fault sequence is derived by subtracting the fault logarithmic p-V diagram from the fault-free logarithmic p-V diagram acquired under the same operating condition. Ultimately, the feature extraction of the fault sequence and the fault classification are accomplished by the employment of a triplet Siamese neural network (SNN). The results indicate that the fault classification accuracy of the method presented in this paper can attain 100%, which confirms that differential processing on the logarithmic p-V diagram is effective for fault feature preprocessing. This study not only improves the accuracy and efficiency of valve fault diagnosis in reciprocating compressors but also provides technical support for maintenance and fault prevention.

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Publication Details

Journal
Machines
Published
2025-03-23
DOI
https://doi.org/10.3390/machines13040263
Citations
2
Primary Topic
Fault Detection and Control Systems
Type
article
Field-Weighted Citation Impact
2.43

Funders

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article

Fault Diagnosis of Reciprocating Compressor Valve Based on Triplet Siamese Neural Network

Zhaozeng Liu, Wenbo Wang, Qiang Li, Jie Wang et al.
2 citations
Machines
Fault Detection and Control Systems
2.43
article

Fault Diagnosis of Reciprocating Compressor Valve Based on Triplet Siamese Neural Network

Zhaozeng Liu, Wenbo Wang, Qiang Li, Jie Wang, Wenzheng Chen, Weiwei Xu, Qiang Xiao, Zixuan Zhang
article en
2 citations

Abstract

A fault diagnosis method for reciprocating compressor valves suitable for variable operating conditions is presented in this paper. Firstly, a test bench is independently constructed to simulate fault scenarios under diverse operating conditions and with various faults. The two types of p-V diagrams are gathered, and the improved logarithmic p-V diagram acquisition method is used for logarithmic transformation to obtain the multi-conditional logarithmic p-V diagram dataset and the fault logarithmic p-V diagram dataset. Subsequently, to predict the fault-free logarithmic p-V diagram under different operating conditions, a BP neural network is trained with the multi-condition logarithmic p-V diagram dataset. Next, the fault sequence is derived by subtracting the fault logarithmic p-V diagram from the fault-free logarithmic p-V diagram acquired under the same operating condition. Ultimately, the feature extraction of the fault sequence and the fault classification are accomplished by the employment of a triplet Siamese neural network (SNN). The results indicate that the fault classification accuracy of the method presented in this paper can attain 100%, which confirms that differential processing on the logarithmic p-V diagram is effective for fault feature preprocessing. This study not only improves the accuracy and efficiency of valve fault diagnosis in reciprocating compressors but also provides technical support for maintenance and fault prevention.

MachinesVol. 13(4)
China Energy Engineering Corporation (China) (CN), State Development & Investment Corporation (China) (CN), China University of Petroleum, East China (CN), China National Petroleum Corporation (China) (CN)
National Natural Science Foundation of China
Openalex Percentile: Top 13%
Fault Detection and Control Systems
2.43
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