Real-time spatial frequency modulation imaging for monitoring laser powder bed fusion melt track metrology

A novel Spatial Frequency Modulation Imaging (SPIFI) optical metrology system is coupled to a laser powder bed fusion (PBF-LB) system for the first time. Significantly, SPIFI records images with a photodiode and produces enhanced resolution. Real-time SPIFI images of melt tracks using 316L steel powder are demonstrated as a function of delay with respect to the fusing beam. Metrics of performance for the SPIFI system in this configuration are presented.

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Publication Details

Published
2025-03-19
DOI
https://doi.org/10.1117/12.3043720
Primary Topic
Additive Manufacturing Materials and Processes
Type
article
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article

Real-time spatial frequency modulation imaging for monitoring laser powder bed fusion melt track metrology

Daniel Scarbrough, Scott A. Hunter, Seth Cottrell, Jeff Squier
Additive Manufacturing Materials and Processes
article

Real-time spatial frequency modulation imaging for monitoring laser powder bed fusion melt track metrology

Daniel Scarbrough, Scott A. Hunter, Seth Cottrell, Jeff Squier
article en

Abstract

A novel Spatial Frequency Modulation Imaging (SPIFI) optical metrology system is coupled to a laser powder bed fusion (PBF-LB) system for the first time. Significantly, SPIFI records images with a photodiode and produces enhanced resolution. Real-time SPIFI images of melt tracks using 316L steel powder are demonstrated as a function of delay with respect to the fusing beam. Metrics of performance for the SPIFI system in this configuration are presented.

Colorado School of Mines (US)
Openalex Percentile: Top 95%
Additive Manufacturing Materials and Processes
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Real-time spatial frequency modulation imaging for monitoring laser powder bed fusion melt track metrology — Daniel Scarbrough, Scott A. Hunter, et al. · (2025) | TGRS Research Map | TGRS