High throughput two-photon-lithography system powered by metalens array

Two-Photon-Lithography (TPL) is a powerful nano-3D printing technique known for leveraging non-linear absorption to enable sub-micron printing resolution. However, the throughput of TPL is limited owing to its single laser spot scanning mechanism and the limited field-of-view of conventional microscope objectives. We present a novel parallelized TPL platform that replaces the single high-NA objective with a large array of high-NA, polymer immersion metalenses. Independent control over the focusing intensity from each metalens is achieved using a Spatial Light Modulator (SLM) to modulate the intensity of each metalens focusing spot, enabling the large scale writing of periodic and aperiodic patterns with time scales and stitching errors that exceed the capabilities of conventional platforms.

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Publication Details

Published
2025-03-19
DOI
https://doi.org/10.1117/12.3044163
Citations
3
Primary Topic
Nanofabrication and Lithography Techniques
Type
article
Field-Weighted Citation Impact
2.02
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article

High throughput two-photon-lithography system powered by metalens array

Chenkai Mao, Travis L. Massey, Anna Güell Izard, Xiaoxing Xia et al.
3 citations
Nanofabrication and Lithography Techniques
2.02
article

High throughput two-photon-lithography system powered by metalens array

Chenkai Mao, Travis L. Massey, Anna Güell Izard, Xiaoxing Xia, Wenjie Zhou, Songyun Gu, Jonathan A. Fan, Alex Abelson, Won Jin Choi, Chiara Daraio, You Zhou, Thej Tumkur Umanath, Liliana Dongping Terrel-Perez, Magi Yassa, Sarvesh A. Sadana
article en
3 citations

Abstract

Two-Photon-Lithography (TPL) is a powerful nano-3D printing technique known for leveraging non-linear absorption to enable sub-micron printing resolution. However, the throughput of TPL is limited owing to its single laser spot scanning mechanism and the limited field-of-view of conventional microscope objectives. We present a novel parallelized TPL platform that replaces the single high-NA objective with a large array of high-NA, polymer immersion metalenses. Independent control over the focusing intensity from each metalens is achieved using a Spatial Light Modulator (SLM) to modulate the intensity of each metalens focusing spot, enabling the large scale writing of periodic and aperiodic patterns with time scales and stitching errors that exceed the capabilities of conventional platforms.

Lawrence Livermore National Laboratory (US)
Affordable and clean energy
Openalex Percentile: Top 15%
Nanofabrication and Lithography Techniques
2.02
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High throughput two-photon-lithography system powered by metalens array — Chenkai Mao, Travis L. Massey, et al. · (2025) | TGRS Research Map | TGRS