Corrosion protection in a coating defect on AA2024-T3 by lithium carbonate inhibitor leaching: An experimentally validated FEM approach

A 2D finite element model is developed to simulate the protection of active protective coatings in a defect. The leaching kinetics, inhibitor-electrolyte reactions and electrochemical surface reactions on homogenized AA2024-T3, are considered. Changes in local oxygen distribution, pH, and current density over time are validated using surface scanning micro-probe techniques. The limitations posed by the prediction of surface current density at the metal interface using a FEM model with a homogenized microstructure are identified and addressed. The validated FEM is then used to predict inhibitor concentration and pH dependent on the initial inhibitor pigment concentration in an organic coating . • Finite element modeling employed to study the effect of corrosion inhibitors. • PDP and leaching measurements utilized as input for lithium carbonate model. • Surface scanning micro-probe techniques used for model validation. • Predictions of corrosion protection predictors for different initial inhibitor concentrations.

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Publication Details

Journal
Corrosion Science
Published
2025-03-18
DOI
https://doi.org/10.1016/j.corsci.2025.112861
Citations
5
Primary Topic
Corrosion Behavior and Inhibition
Type
article
Field-Weighted Citation Impact
2.59
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article

Corrosion protection in a coating defect on AA2024-T3 by lithium carbonate inhibitor leaching: An experimentally validated FEM approach

Mats Meeusen, Peter Visser, J.M.C. Mol, Sviatlana V. Lamaka et al.
5 citations
Corrosion Science
Corrosion Behavior and Inhibition
2.59
article

Corrosion protection in a coating defect on AA2024-T3 by lithium carbonate inhibitor leaching: An experimentally validated FEM approach

Mats Meeusen, Peter Visser, J.M.C. Mol, Sviatlana V. Lamaka, Silvar Kallip, Mikhail L. Zheludkevich, Herman Terryn, Nourhan Abdelrahman, Tom Hauffman, Nils Van den Steen, Cheng Wang, René Böttcher, Can Özkan, Ci Song
article en
5 citations

Abstract

A 2D finite element model is developed to simulate the protection of active protective coatings in a defect. The leaching kinetics, inhibitor-electrolyte reactions and electrochemical surface reactions on homogenized AA2024-T3, are considered. Changes in local oxygen distribution, pH, and current density over time are validated using surface scanning micro-probe techniques. The limitations posed by the prediction of surface current density at the metal interface using a FEM model with a homogenized microstructure are identified and addressed. The validated FEM is then used to predict inhibitor concentration and pH dependent on the initial inhibitor pigment concentration in an organic coating . • Finite element modeling employed to study the effect of corrosion inhibitors. • PDP and leaching measurements utilized as input for lithium carbonate model. • Surface scanning micro-probe techniques used for model validation. • Predictions of corrosion protection predictors for different initial inhibitor concentrations.

Corrosion ScienceVol. 250
Vrije Universiteit Brussel (BE), Hochschule für Angewandte Wissenschaften Kiel (DE), Christian-Albrechts-Universität zu Kiel (DE), Airbus (Germany) (DE), Helmholtz-Zentrum Hereon (DE), University of Tartu (EE), AkzoNobel (Netherlands) (NL), Southeast University (CN), Delft University of Technology (NL)
Openalex Percentile: Top 11%
Corrosion Behavior and Inhibition
2.59
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