Mechanical Evaluation of Casing in Multiple Thermal Recovery Cycles for Offshore Heavy Oil Wells

China’s offshore heavy oil resources are abundant but underutilized. Circulating steam stimulation enhances production while increasing casing failure risks in thermal recovery wells. Accurately assessing casing performance after repeated thermal cycles is crucial for ensuring wellbore integrity. This paper presents tensile and creep experiments on TP110H casing under cyclic temperatures. The temperature distribution within the “casing-cement sheath-stratum” system is derived using heat transfer theory. Stress and displacement equations are established based on thick-walled cylinder theory and thermo-elasticity. Thermal coupling analysis assesses casing stress in straight, inclined, and sidetrack well sections. Key factors, including steam injection pressure, in situ stress, cement modulus, and prestress, are analyzed for their effects on cumulative strain below the packer. Strain-based methods evaluate casing safety. Results show that under thermal cycling at 350 °C, after 16 cycles, the casing’s elastic modulus, yield strength, and tensile strength decrease by 15.3%, 13.1%, and 10.1%, respectively, while the creep rate increases by 16.0%. Above the packer, the casing remains safe, but the lower section may be at risk. Using low-elasticity cement, higher steam injection pressure, and prestressing can help improve casing performance. This study provides guidance on enhancing casing safety and optimizing steam stimulation parameters.

Authors

Institutions

Publication Details

Journal
Journal of Marine Science and Engineering
Published
2025-03-18
DOI
https://doi.org/10.3390/jmse13030597
Citations
2
Primary Topic
Drilling and Well Engineering
Type
article
Field-Weighted Citation Impact
2.29
Controls
|||
ALL TIME
JAN
FEB
MAR
APR
MAY
JUN
JUL
AUG
SEP
OCT
article

Mechanical Evaluation of Casing in Multiple Thermal Recovery Cycles for Offshore Heavy Oil Wells

Hangming Liu, Youngsoo Song, Shenghua Hu, Yuxian He et al.
2 citations
Journal of Marine Science and Engineering
Drilling and Well Engineering
2.29
article

Mechanical Evaluation of Casing in Multiple Thermal Recovery Cycles for Offshore Heavy Oil Wells

Hangming Liu, Youngsoo Song, Shenghua Hu, Yuxian He, X.R. Ge
article en
2 citations

Abstract

China’s offshore heavy oil resources are abundant but underutilized. Circulating steam stimulation enhances production while increasing casing failure risks in thermal recovery wells. Accurately assessing casing performance after repeated thermal cycles is crucial for ensuring wellbore integrity. This paper presents tensile and creep experiments on TP110H casing under cyclic temperatures. The temperature distribution within the “casing-cement sheath-stratum” system is derived using heat transfer theory. Stress and displacement equations are established based on thick-walled cylinder theory and thermo-elasticity. Thermal coupling analysis assesses casing stress in straight, inclined, and sidetrack well sections. Key factors, including steam injection pressure, in situ stress, cement modulus, and prestress, are analyzed for their effects on cumulative strain below the packer. Strain-based methods evaluate casing safety. Results show that under thermal cycling at 350 °C, after 16 cycles, the casing’s elastic modulus, yield strength, and tensile strength decrease by 15.3%, 13.1%, and 10.1%, respectively, while the creep rate increases by 16.0%. Above the packer, the casing remains safe, but the lower section may be at risk. Using low-elasticity cement, higher steam injection pressure, and prestressing can help improve casing performance. This study provides guidance on enhancing casing safety and optimizing steam stimulation parameters.

Journal of Marine Science and EngineeringVol. 13(3)
Yangtze University (CN)
Openalex Percentile: Top 14%
Drilling and Well Engineering
2.29
AI Navigator

Ask Laika to Summarize, Analyze, and Connect papers live on the map.

Summarize Papers & Methodologies

Extract key findings, datasets, and comparative methods across publications.

Benchmark Rankings & Visual Analytics

Rank top research institutions, authors, funders, topics, and journals by Field-Weighted Citation Impact (FWCI) and paper volume with instant charts.

Connect Distant Disciplines

Bridge topological clusters on the map to find hidden collaborative intersections.

Mechanical Evaluation of Casing in Multiple Thermal Recovery Cycles for Offshore Heavy Oil Wells — Hangming Liu, Youngsoo Song, et al. · Journal of Marine Science and Engineering (2025) | TGRS Research Map | TGRS