Modeling of Stress Concentration Factors in CFRP-Reinforced Circular Hollow Section KT-Joints Under Axial Compression

Tubular structures are critical in renewable energy and offshore industries but face significant loads over time, leading to joint degradation. Carbon fiber-reinforced polymers (CFRPs) offer promising rehabilitation solutions, yet existing studies often overlook stress concentration factors (SCFs) along the weld toe. This study examines SCFs at 24 weld toe positions in CFRP-reinforced KT-joints under axial compression. Using 5429 simulations and artificial neural networks, precise estimations of CFRPs’ impact on SCFs were achieved, with <10% error. These findings demonstrate CFRPs’ potential to reduce SCFs and improve fatigue life prediction for tubular joints under axial compression.