The Mechanical Strength of Ecological Cement Mortars Based on Fly Ash from the Combustion of Municipal Waste and Cement Kiln Dust

The article presents the physico-mechanical properties of cement mortars modified with the addition of fly ash generated from municipal waste incineration (MSWI-FA) and dust from rotary kiln dedusting installations (CKD—cement kiln dust) produced during cement manufacturing. The waste materials were dosed separately and in combination—MSWI-FA in amounts of 10, 15, and 20% of the cement mass, with a volumetric adjustment of the standard sand mass, while CKD was used as a cement replacement in amounts of 10, 15, and 20% of the cement mass. Basic tests were conducted on the prepared mortars, including consistency and flexural and compressive strength after 7 and 28 days of curing, water absorption, bulk density, and resistance to freeze–thaw cycles. The results indicate that the addition of MSWI-FA and CKD reduces the strength of mortars compared to the control series, with CKD proving to be more effective and stable than MSWI-FA, especially over longer curing periods. The combination of MSWI-FA and CKD often resulted in the greatest decline in mechanical parameters, suggesting limited synergy between these materials. The best results were achieved using low additive concentrations, especially in the MSWI-FA-CKD/3–3 (i.e., after 3% of the MSWI-FA and CKD waste) combination. The research confirms the potential of utilizing MSWI-FA and CKD in sustainable cement compositions but highlights the need for further work on optimizing proportions and modification techniques. The importance of these efforts for reducing environmental impact and promoting a circular economy is emphasized.

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Publication Details

Journal
Applied Sciences
Published
2025-03-15
DOI
https://doi.org/10.3390/app15063215
Citations
3
Primary Topic
Recycling and utilization of industrial and municipal waste in materials production
Type
article
Field-Weighted Citation Impact
3.02
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article

The Mechanical Strength of Ecological Cement Mortars Based on Fly Ash from the Combustion of Municipal Waste and Cement Kiln Dust

Małgorzata Ulewicz, Alina Pietrzak
3 citations
Applied Sciences
Recycling and utilization of industrial and municipal waste in materials production
3.02
article

The Mechanical Strength of Ecological Cement Mortars Based on Fly Ash from the Combustion of Municipal Waste and Cement Kiln Dust

Małgorzata Ulewicz, Alina Pietrzak
article en
3 citations

Abstract

The article presents the physico-mechanical properties of cement mortars modified with the addition of fly ash generated from municipal waste incineration (MSWI-FA) and dust from rotary kiln dedusting installations (CKD—cement kiln dust) produced during cement manufacturing. The waste materials were dosed separately and in combination—MSWI-FA in amounts of 10, 15, and 20% of the cement mass, with a volumetric adjustment of the standard sand mass, while CKD was used as a cement replacement in amounts of 10, 15, and 20% of the cement mass. Basic tests were conducted on the prepared mortars, including consistency and flexural and compressive strength after 7 and 28 days of curing, water absorption, bulk density, and resistance to freeze–thaw cycles. The results indicate that the addition of MSWI-FA and CKD reduces the strength of mortars compared to the control series, with CKD proving to be more effective and stable than MSWI-FA, especially over longer curing periods. The combination of MSWI-FA and CKD often resulted in the greatest decline in mechanical parameters, suggesting limited synergy between these materials. The best results were achieved using low additive concentrations, especially in the MSWI-FA-CKD/3–3 (i.e., after 3% of the MSWI-FA and CKD waste) combination. The research confirms the potential of utilizing MSWI-FA and CKD in sustainable cement compositions but highlights the need for further work on optimizing proportions and modification techniques. The importance of these efforts for reducing environmental impact and promoting a circular economy is emphasized.

Applied SciencesVol. 15(6)
Częstochowa University of Technology (PL)
Openalex Percentile: Top 11%
Recycling and utilization of industrial and municipal waste in materials production
3.02
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The Mechanical Strength of Ecological Cement Mortars Based on Fly Ash from the Combustion of Municipal Waste and Cement Kiln Dust — Małgorzata Ulewicz, Alina Pietrzak · Applied Sciences (2025) | TGRS Research Map | TGRS