Evolutionary Algorithm-Based Design and Performance Evaluation of Wood–Plastic Composite Roof Panels for Low-Cost Housing

Wood-plastic composites (WPCs) have emerged as a sustainable and cost-effective material for construction, particularly in low-cost housing solutions. However, designing WPC panels that meet structural, serviceability, and manufacturing constraints remains a challenge. This study focused on optimizing the cross-sectional shape of WPC roof panels using evolutionary algorithms to minimize material usage while ensuring compliance with deflection and stress constraints. Two evolutionary algorithms-the genetic algorithm (GA) and particle swarm optimization (PSO)-were employed to optimize sinusoidal and trapezoidal panel profiles. The optimization framework integrated finite element analysis (FEA) to evaluate structural performance under uniformly distributed loads and self-weight. The modulus of elasticity of the WPC material was determined experimentally through three-point bending tests, ensuring accurate material representation in the simulations. The trapezoidal profile proved to be the most optimal, exhibiting superior deflection performance compared with the sinusoidal profile. A comparative analysis of GA and PSO revealed that PSO outperformed GA in both solution optimality and convergence speed, demonstrating its superior efficiency in navigating the design space and identifying high-performance solutions. The findings highlight the potential of WPCs in low-cost housing applications and offer insights into the selection of optimization algorithms for similar engineering design problems.