CFD modeling approach for late-injection methanol sprays validated with ECN spray M

To reduce emissions, methanol is a favorable carbon-neutrally-producible alternative fuel, which can substitute gasoline in direct-injection spark-ignition (DISI) engines. Robust DISI engine operation relies on a consistent air-fuel mixture. To understand the physical processes that characterize the mixture formation, predictive computational fluid dynamics (CFD) simulations are used to improve the understanding, operation, and emissions of these engines. However, using an alternative fuel such as methanol often poses challenges to the CFD simulations’ validity due to the alteration of the fuel properties. This study presents the validation of a CFD modeling approach that can be applied to the predictive modeling of DISI methanol engines. Our methodology uses Lagrangian-Eulerian methods to model the methanol eight-hole counter-bore style Spray M injector from the Engine Combustion Network (ECN). We used the Spray M1 condition, which represents a late-injection spray under a high ambient pressure and temperature environment. For the present study, we employed both a Reynolds Averaged Navier Stokes (RANS) and a Large Eddy Simulation (LES) turbulence approach in CONVERGE-CFD. To validate our models, we used the projected liquid volume (PLV) maps generated by the tomographic liquid volume fraction (LVF) based on methanol. Subsequently, we tuned our models based on the corresponding numerical predictions of the liquid penetration and LVF distributions. The results demonstrated that both the RANS and LES models could replicate the spray morphology and liquid length. While the RANS model was unable to fully capture the complex phenomena of spray collapse and sweeping in the methanol multi-hole spray, the LES model effectively reproduced these behaviors without excessive tuning effort.