Smart roller: normal and three-axis stress measurement sensor array for automated fiber placement

Soft capacitive sensors offer an approach for enhancing real-time measurements of both normal and shear stresses. We have created a ‘smart’ roller. It is a cylindrical capacitive sensor array designed for automated fiber placement (AFP) machines, widely used in laying down carbon fibers to create composite parts for aerospace and automotive applications. Available in two variants, the smart roller accommodates distinct measurement needs: one model features 4 × 13 sensing units for normal stress, while the other employs 4 × 7 sensing units for three-axis stress measurement. Both variants incorporate Bluetooth Low Energy (BLE) technology for wireless data transmission.

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Publication Details

Published
2025-03-14
DOI
https://doi.org/10.1117/12.3053040
Primary Topic
Semiconductor Lasers and Optical Devices
Type
article
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article

Smart roller: normal and three-axis stress measurement sensor array for automated fiber placement

John D. W. Madden, Hai‐Sui Yu, Adam T. Clare, Anoush Poursartip et al.
Semiconductor Lasers and Optical Devices
article

Smart roller: normal and three-axis stress measurement sensor array for automated fiber placement

John D. W. Madden, Hai‐Sui Yu, Adam T. Clare, Anoush Poursartip, Nima Bakhshi, Xiulun Yin, Y. H. Chen, Ziqiang Chen, Jian Gao, Charles Picciotto
article en

Abstract

Soft capacitive sensors offer an approach for enhancing real-time measurements of both normal and shear stresses. We have created a ‘smart’ roller. It is a cylindrical capacitive sensor array designed for automated fiber placement (AFP) machines, widely used in laying down carbon fibers to create composite parts for aerospace and automotive applications. Available in two variants, the smart roller accommodates distinct measurement needs: one model features 4 × 13 sensing units for normal stress, while the other employs 4 × 7 sensing units for three-axis stress measurement. Both variants incorporate Bluetooth Low Energy (BLE) technology for wireless data transmission.

University of British Columbia (CA)
Affordable and clean energy
Openalex Percentile: Top 96%
Semiconductor Lasers and Optical Devices
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Smart roller: normal and three-axis stress measurement sensor array for automated fiber placement — John D. W. Madden, Hai‐Sui Yu, et al. · (2025) | TGRS Research Map | TGRS