Examination of Stress Corrosion Cracking of Rock Bolts in Simulated Underground Environments

In recent years, significant increases in premature failures of rock bolts that are attributed to stress corrosion cracking (SCC) have been observed in underground reinforcement systems, which pose serious safety concerns for underground operations. A multitude of studies have focused on understanding the environmental factors, such as the composition of the corrosive medium, temperature, and humidity, in promoting the SCC of rock bolts, but the SCC failure mechanism associated with microstructural changes is still unclear due to the complexity of the underground environments. To understand its failure mechanism and develop effective mitigation strategies, this study evaluated different testing conditions, employing pin-loaded and bar-loaded coupon tests using representative specimens. The tests were conducted in an acidified sulfide solution. The failure characteristics and crack paths of the failed specimens were examined. It was observed that the steel with lower carbon content exhibited a reduced susceptibility to SCC. The subcritical cracks observed in the specimens were influenced by the microstructure of the material. SCC was observed not only on the original surface of rock bolts, which featured mill scale and decarburization, but also on freshly machined surfaces. Evidence for the occurrence of hydrogen-induced SCC was identified and discussed. The proposed testing methods and the obtained results contribute to a deeper understanding of SCC in rock bolts as well as promote the development of more durable materials for underground mining applications, ultimately enhancing the safety and reliability of rock bolt systems.