Improving Cyclic Oxidation Resistance of Additively Manufactured IN939 Superalloy via Chemical Vapor Aluminizing

Additively manufactured IN939 (AM‐IN939) is promising for aeroengine turbine blades, where high‐temperature oxidation resistance is essential. This study aims to enhance AM‐IN939's high‐temperature cyclic oxidation performance by applying nickel aluminide (NiAl) coating via the chemical vapor aluminizing process. Cyclic oxidation tests at 1050 °C for 240 cycles show a stable α ‐Al 2 O 3 layer on NiAl‐coated specimens, leading to weight gain due to its protective properties. Uncoated specimens form nonprotective oxides, including Cr 2 O 3 , TiO 2 , CoCr 2 O 4 , and NiCr 2 O 4 , resulting in weight loss from spallation, with internal oxidation and nitridation observed. Overall, the NiAl coating significantly enhances the high‐temperature cyclic oxidation resistance of AM‐IN939.

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Publication Details

Journal
Advanced Engineering Materials
Published
2025-03-02
DOI
https://doi.org/10.1002/adem.202402805
Citations
1
Primary Topic
Additive Manufacturing Materials and Processes
Type
article
Field-Weighted Citation Impact
0.71
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article

Improving Cyclic Oxidation Resistance of Additively Manufactured IN939 Superalloy via Chemical Vapor Aluminizing

Hüseyin Aydın, Metin Usta, Özgül Keleş, Fatih Güler et al.
1 citations
Advanced Engineering Materials
Additive Manufacturing Materials and Processes
0.71
article

Improving Cyclic Oxidation Resistance of Additively Manufactured IN939 Superalloy via Chemical Vapor Aluminizing

Hüseyin Aydın, Metin Usta, Özgül Keleş, Fatih Güler, Ahmet Arda İnceyer, Seda Kol
article en
1 citations

Abstract

Additively manufactured IN939 (AM‐IN939) is promising for aeroengine turbine blades, where high‐temperature oxidation resistance is essential. This study aims to enhance AM‐IN939's high‐temperature cyclic oxidation performance by applying nickel aluminide (NiAl) coating via the chemical vapor aluminizing process. Cyclic oxidation tests at 1050 °C for 240 cycles show a stable α ‐Al 2 O 3 layer on NiAl‐coated specimens, leading to weight gain due to its protective properties. Uncoated specimens form nonprotective oxides, including Cr 2 O 3 , TiO 2 , CoCr 2 O 4 , and NiCr 2 O 4 , resulting in weight loss from spallation, with internal oxidation and nitridation observed. Overall, the NiAl coating significantly enhances the high‐temperature cyclic oxidation resistance of AM‐IN939.

Advanced Engineering MaterialsVol. 27(7)
Gebze Technical University (TR), TÜBİTAK Marmara Research Center (TR), Istanbul Technical University (TR)
Openalex Percentile: Top 35%
Additive Manufacturing Materials and Processes
0.71
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Improving Cyclic Oxidation Resistance of Additively Manufactured IN939 Superalloy via Chemical Vapor Aluminizing — Hüseyin Aydın, Metin Usta, et al. · Advanced Engineering Materials (2025) | TGRS Research Map | TGRS