Innovations and Challenges in Laser Direct Structured Mechatronic Integrated Devices for Aviation: Material Development, Component Design, and Additive Manufacturing

The aviation industry is striving to improve eco-efficiency by reducing the weight of aircraft and thus lowering CO2 emissions during operation. This paper investigates whether three-dimensional mechatronic integrated devices (3D-MIDs) can contribute to aircraft cabin weight reduction through laser direct structuring (LDS). The development of LDS-compatible materials that meet aerospace requirements and advanced manufacturing techniques should result in lighter components. The Passenger Service Unit (PSU) demonstrator is used to explore the potential of LDS-MIDs to achieve significant weight savings and ultimately improve the environmental footprint of modern aircraft.

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Publication Details

Published
2024-12-03
DOI
https://doi.org/10.1109/eptc62800.2024.10909947
Primary Topic
Manufacturing Process and Optimization
Type
article
Field-Weighted Citation Impact
0.00

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article

Innovations and Challenges in Laser Direct Structured Mechatronic Integrated Devices for Aviation: Material Development, Component Design, and Additive Manufacturing

Niklas Piechulek, M. Ankenbrand, Jörg Franke, Jan Fröhlich et al.
Manufacturing Process and Optimization
article

Innovations and Challenges in Laser Direct Structured Mechatronic Integrated Devices for Aviation: Material Development, Component Design, and Additive Manufacturing

Niklas Piechulek, M. Ankenbrand, Jörg Franke, Jan Fröhlich, Huong Giang Nguyen, Patrick Bründl, Lei Xu
article en

Abstract

The aviation industry is striving to improve eco-efficiency by reducing the weight of aircraft and thus lowering CO2 emissions during operation. This paper investigates whether three-dimensional mechatronic integrated devices (3D-MIDs) can contribute to aircraft cabin weight reduction through laser direct structuring (LDS). The development of LDS-compatible materials that meet aerospace requirements and advanced manufacturing techniques should result in lighter components. The Passenger Service Unit (PSU) demonstrator is used to explore the potential of LDS-MIDs to achieve significant weight savings and ultimately improve the environmental footprint of modern aircraft.

Institute of Automation (DE)
Bundesministerium für Bildung und Forschung
Industry, innovation and infrastructure
Openalex Percentile: Top 59%
Manufacturing Process and Optimization
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