Characterization and Property Evaluation of Glasses Made from Mine Tailings, Glass Waste, and Fluxes

The present investigation introduces a novel approach, using As-Zn-Fe mining tailings (MT) and recycled bottle glass (cullet) to enable the manufacturing of a new glass for ornamental articles, with characteristics similar to those of soda–lime–silicate glass (SLS), and at the same time, immobilizing potentially toxic elements (PTEs) from mining tailings, which cause environmental pollution with severe risks to human health. The glass used was obtained from transparent glass bottles collected from urban waste, which were later washed to remove impurities and then crushed until they reached No. 70 mesh (212 μm) level; in the case of mining tailings, the sample used comes from the ore benefit process, with 96.8% of particles below the No. 50 mesh level (300 μm). Six mixtures were made by varying the composition of the mining tailings and glass, K2CO3 and H3BO3 as fluxes were also used in constant proportion. The mixtures were melted at 1370 °C, and later, the glass samples were cast on a steel plate at room temperature. The characteristics of the glasses were studied using thermal analysis (TA), X-ray diffraction (XRD), Fourier transform infrared (FTIR), and scanning electron microscopy (SEM). Likewise, their chemical resistance in acid and basic media and density were evaluated. The results unequivocally demonstrate the feasibility of manufacturing glasses with a light green color, the increase in the content of mining tailings increased the apparent Tg from 625 to 831 °C. Glasses with 17 and 21.3% MT presented lower density values due to a better-polymerized glass structure, attributed to the increase in SiO2 and Al2O3 and the decrease in alkaline oxides, which allowed for the retention of PTEs in their structure.