A Lightweight TA-YOLOv8 Method for the Spot Weld Surface Anomaly Detection of Body in White

The deep learning architecture YOLO (You Only Look Once) has demonstrated its superior visual detection performance in various computer vision tasks and has been widely applied in the field of automatic surface defect detection. In this paper, we propose a lightweight YOLOv8-based method for the quality inspection of car body welding spots. We developed a TA-YOLOv8 network structure which has an improved Task-Aligned (TA) head detection, designed to handle a small sample size, imbalanced positive and negative samples, and high-noise characteristics of Body-in-White welding spot data. By learning with fewer parameters, the model achieves more efficient and accurate classification. Additionally, our algorithm framework can perform anomaly segmentation and classification on our open-world raw datasets obtained from actual production environments. The experimental results show that the lightweight module improves the processing speed by an average of 2.8%, with increases in detection the mAP@50-95 and recall rate of 1.35% and 0.1226, respectively.

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Publication Details

Journal
Applied Sciences
Published
2025-03-08
DOI
https://doi.org/10.3390/app15062931
Citations
4
Primary Topic
Industrial Vision Systems and Defect Detection
Type
article
Field-Weighted Citation Impact
4.97

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article

A Lightweight TA-YOLOv8 Method for the Spot Weld Surface Anomaly Detection of Body in White

Siyu Zhu, Jin Qi, Shuo Zhang, Weijie Liu et al.
4 citations
Applied Sciences
Industrial Vision Systems and Defect Detection
4.97
article

A Lightweight TA-YOLOv8 Method for the Spot Weld Surface Anomaly Detection of Body in White

Siyu Zhu, Jin Qi, Shuo Zhang, Weijie Liu, Jie Hu, Miao Jia
article en
4 citations

Abstract

The deep learning architecture YOLO (You Only Look Once) has demonstrated its superior visual detection performance in various computer vision tasks and has been widely applied in the field of automatic surface defect detection. In this paper, we propose a lightweight YOLOv8-based method for the quality inspection of car body welding spots. We developed a TA-YOLOv8 network structure which has an improved Task-Aligned (TA) head detection, designed to handle a small sample size, imbalanced positive and negative samples, and high-noise characteristics of Body-in-White welding spot data. By learning with fewer parameters, the model achieves more efficient and accurate classification. Additionally, our algorithm framework can perform anomaly segmentation and classification on our open-world raw datasets obtained from actual production environments. The experimental results show that the lightweight module improves the processing speed by an average of 2.8%, with increases in detection the mAP@50-95 and recall rate of 1.35% and 0.1226, respectively.

Applied SciencesVol. 15(6)
Shanghai Jiao Tong University (CN)
National Natural Science Foundation of China
Openalex Percentile: Top 6%
Industrial Vision Systems and Defect Detection
4.97
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