Plasticizers improved flexibility, homogeneity, and color stability in pitahaya (Hylocereus sp.) peel-based biopolymer films aimed at food packaging

The growing demand for sustainable food packaging materials has driven the exploration of novel biopolymer sources. This study aimed to develop biopolymer films (Bfs) from pitahaya ( Hylocereus sp.) peels using three plasticizers (glycerol, sorbitol, and ethylene glycol) at three concentrations (0.05, 0.06, and 0.07 mol/L) via the casting method. The Bfs were characterized for their performance, stability, and potential applications at two time points (day 1 and day 30). The films were homogeneous, fracture-free, and exhibited a color range from brown to light brown, with thickness between 0.087 and 0.175 mm. Solubility tests showed the highest water solubility in sorbitol (59 %) and glycerol (56 %) Bfs, compared with the control (43 %) and ethylene glycol (37 %). Films with ethylene glycol exhibited the lowest solubility in both acidic (36 %) and basic (19 %) conditions. Moisture content was about 22 % across all treatments. Bfs containing plasticizers exhibited elongation between 11.9 % and 14.2 %, whereas control Bfs showed an elongation of 5.1 %. The lowest water vapor permeability was observed in the control Bfs (2.431 µg s −1 m −2 Pa −1 ), while glycerol-supplemented Bfs had the highest (3.938 µg s −1 m −2 Pa −1 ). Thermal analysis indicated a constant glass transition temperature of 62.4°C, a melting temperature of 131°C, and a melting enthalpy of 241.6 J g −1 , with no differences between treatments. X-ray diffraction identified peaks at 2θ = 14° and 32° (pectin) and 2θ = 22° (lignocellulose). These results highlight the potential of pitahaya peel-based Bfs as sustainable materials for food packaging applications. • Biopolymer films from pitahaya peel represent a sustainable alternative for the use of agricultural waste. • The addition of plasticizers significantly improves the mechanical properties and homogeneity of the films. • Biopolymer films show thermal and structural stability, which makes them suitable for various industrial applications. • The low water vapor permeability and durability of the films highlight their potential for applications in environmentally friendly food packaging.