Multifactory Disassembly Process Optimization Considering Worker Posture

The escalating consumption and disposal of electronic products have spurred a pressing demand for environmental conservation. Traditional disassembly factories encounter challenges when handling discarded products from various locations, including high costs and limited flexibility. This study addresses a multifactory disassembly process optimization problem, taking into account worker posture and the selection of disassembly line types. Subsequently, a mathematical model to maximize profit is built. The reinforcement learning algorithm, Categorical deep Q network (DQN), is utilized to find optimal solutions. Experimental results are compared with those from CPLEX to validate the precision and viability of the proposed model. Furthermore, we compare the proposed solution with various reinforcement learning algorithms, including DQN, proximal policy optimization, and Advantage Actor–Critic. The effectiveness of the proposed model and algorithm is verified by experiments on several cases with different complexity scales.

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Publication Details

Journal
IEEE Transactions on Computational Social Systems
Published
2025-03-05
DOI
https://doi.org/10.1109/tcss.2025.3540565
Citations
10
Primary Topic
Manufacturing Process and Optimization
Type
article
Field-Weighted Citation Impact
12.42
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article

Multifactory Disassembly Process Optimization Considering Worker Posture

Liang Qi, Moitrayee Chatterjee, Xiwang Guo, Shujin Qin et al.
10 citations
IEEE Transactions on Computational Social Systems
Manufacturing Process and Optimization
12.42
article

Multifactory Disassembly Process Optimization Considering Worker Posture

Liang Qi, Moitrayee Chatterjee, Xiwang Guo, Shujin Qin, Jiacun Wang, Qi Kang, Lin Chen
article en
10 citations

Abstract

The escalating consumption and disposal of electronic products have spurred a pressing demand for environmental conservation. Traditional disassembly factories encounter challenges when handling discarded products from various locations, including high costs and limited flexibility. This study addresses a multifactory disassembly process optimization problem, taking into account worker posture and the selection of disassembly line types. Subsequently, a mathematical model to maximize profit is built. The reinforcement learning algorithm, Categorical deep Q network (DQN), is utilized to find optimal solutions. Experimental results are compared with those from CPLEX to validate the precision and viability of the proposed model. Furthermore, we compare the proposed solution with various reinforcement learning algorithms, including DQN, proximal policy optimization, and Advantage Actor–Critic. The effectiveness of the proposed model and algorithm is verified by experiments on several cases with different complexity scales.

IEEE Transactions on Computational Social SystemsVol. 12(5)
New Jersey Institute of Technology (US), Monmouth University (US), Liaoning Shihua University (CN), Shandong University of Science and Technology (CN), Shangqiu Normal University (CN), New Jersey City University (US)
Decent work and economic growth
Openalex Percentile: Top 2%
Manufacturing Process and Optimization
12.42
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