A Microscopic Vision-Based Method for Enhancing the Printing Accuracy of Microfluidic Printer

Microfluidic bioprinter demonstrates significant advantage in controlling the generation of hydrogel microfibers as bioinks, however, precisely controlling the deposition position of the resulting microfibers remains <bold xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink">c</b>hallenging, since a lag is always generated in microfluidic jets, inducing spatial deviation between the laydown pattern of the microfibers and the predefined printing trajectory. This article presents a microscopic vision-based method for automatically compensating for such deviations. In particular, a magnet-embedded reservoir is constructed initially in order to ensure a stable printing process in a solution. Subsequently, an underwater fluorescent imaging method was developed for the purpose of quantitatively investigating the influence of the reservoir movement on the length of jet lag. <italic xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink">L</i>. Based on the jet lag feedback, a new microfluidic printing strategy is developed by integrating model predictive control into nonuniform rational B-splines curve-based small-line segment interpolation to control the <italic xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink">L</i>-compensated movement of the reservoir. Furthermore, curvature-related velocity planning is utilized in the controlled movement to optimize printing efficiency. The experimental results demonstrate that the printing accuracy is augmented by over 45% and 11% for regular and irregular curly curves, respectively.

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Publication Details

Journal
IEEE/ASME Transactions on Mechatronics
Published
2025-03-07
DOI
https://doi.org/10.1109/tmech.2025.3542555
Primary Topic
Additive Manufacturing and 3D Printing Technologies
Type
article
Field-Weighted Citation Impact
0.00

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article

A Microscopic Vision-Based Method for Enhancing the Printing Accuracy of Microfluidic Printer

Zihou Wei, Zhiqiang Yu, Shingo Shimoda, Toshio Fukuda et al.
IEEE/ASME Transactions on Mechatronics
Additive Manufacturing and 3D Printing Technologies
article

A Microscopic Vision-Based Method for Enhancing the Printing Accuracy of Microfluidic Printer

Zihou Wei, Zhiqiang Yu, Shingo Shimoda, Toshio Fukuda, Tao Sun, Qing Shi, Zhehao Lu
article en

Abstract

Microfluidic bioprinter demonstrates significant advantage in controlling the generation of hydrogel microfibers as bioinks, however, precisely controlling the deposition position of the resulting microfibers remains <bold xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink">c</b>hallenging, since a lag is always generated in microfluidic jets, inducing spatial deviation between the laydown pattern of the microfibers and the predefined printing trajectory. This article presents a microscopic vision-based method for automatically compensating for such deviations. In particular, a magnet-embedded reservoir is constructed initially in order to ensure a stable printing process in a solution. Subsequently, an underwater fluorescent imaging method was developed for the purpose of quantitatively investigating the influence of the reservoir movement on the length of jet lag. <italic xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink">L</i>. Based on the jet lag feedback, a new microfluidic printing strategy is developed by integrating model predictive control into nonuniform rational B-splines curve-based small-line segment interpolation to control the <italic xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink">L</i>-compensated movement of the reservoir. Furthermore, curvature-related velocity planning is utilized in the controlled movement to optimize printing efficiency. The experimental results demonstrate that the printing accuracy is augmented by over 45% and 11% for regular and irregular curly curves, respectively.

IEEE/ASME Transactions on MechatronicsVol. 30(6)
Beijing Institute of Technology (CN), Nagoya University (JP)
National Natural Science Foundation of China
Openalex Percentile: Top 97%
Additive Manufacturing and 3D Printing Technologies
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