Influence of Surface Treatment and Protracted Ageing on the Shear Bond Strength of Orthodontic Brackets to Two Digitally Fabricated (Milled and 3D-Printed) Polymethacrylate-Based Provisional Crowns

This study determined the influence of surface treatment and protracted ageing on the shear bond strength (SBS) of orthodontic brackets bonded to CADCAM (milled) and 3D-printed polymethylmethacrylate (PMMA) provisional crowns (PCs). Eighty disc-shaped specimens [forty milled (CopraTemp WhitePeaks) [group (Gp) M] and forty printed (Asiga DentaTooth) (Gp P)] were divided into eight subgroups (Gp) based on surface treatment [no treatment (control) (Gp MC and Gp PC), coarse diamond (Gp MCD and Gp PCD), fine diamond (Gp MFD, and GP PFD) and sandblast (Gp MSB and Gp PSB)]. Orthodontic brackets were bonded (Assure Plus, Transbond XT), thermocycled (2200 cycles), and tested for SBS and failure (Adhesive Remnant Index) (ARI). Statistical tests included analysis of variance (ANOVA); Kruskal-Wallis (ARI ranks); and post hoc (Tukey, Dunn, and Bonferroni) for determining group differences at predetermined probability <i>p</i>-values less than 0.05. SBS was significantly increased in Gp MSB (15.51 Mpa) and Gp PSB (14.11 Mpa), while the coarse diamond subgroups yielded the lowest mean SBS values [Gp MCD (11.28 Mpa) and Gp PCD (11.62 Mpa)]. The SBS of subgroups MFD, MSB, PCD, and PSB showed significant differences from those of their respective controls (Gp MC and Gp PC). Low ARI scores were observed in Gp MC (0.40) and Gp MSB (0.80), while higher scores were observed in Gp PCD (2.10). Both milled and printed PCs fulfil the clinical criteria of the minimum SBS for orthodontic brackets for long-term use. However, milled PC has better SBS and low ARI scores, which make it more clinically feasible for orthodontic treatments.