Renewable energy powered membrane technology: Electro-hydraulic control system design for managing pump shutdowns in a photovoltaic-membrane water desalination system

The electrical shutdown of the pump during the period of solar irradiance (SI) fluctuations is one of the major challenges of a photovoltaic-powered membrane desalination (PV-membrane) system, leading to intermittent operation, reduced daily production and lower water quality. Conventional energy buffering methods, using electrical storage (batteries or supercapacitors) or mechanical storage (pressure accumulators), provide only temporary buffering, however, cannot prevent pump shutdowns. Direct control of PV-membrane hydrodynamics, independent of energy buffering systems, remains an underexplored solution to this issue. In this study, an electrohydraulic control system (EHCS) was developed to dynamically minimise pump shutdowns during unfavorable weather conditions across different membrane types. The system achieves this by rapidly reducing the load pressure on the pump via fast-response control actions using an electrically actuated valve. Experimental results demonstrate that the EHCS (without buffering support) increased daily water production by 7.5 % for the BW30 membrane and 14.6 % for the NF90 membrane under highly cloudy conditions. Additionally, pump shutdowns were reduced by 86 % for the BW30 membrane and 57 % for the NF90 membrane. The findings highlight the EHCS as an effective alternative for managing PV-membrane system performance during SI fluctuations, offering a robust solution without reliance on energy buffering systems. • A PV power relative deviation ≥30 %/s causes electrical shutdowns of the pump • Electro-hydraulic control system (EHCS) facilitates valve response & shutdown control • PV-membrane: EHCS increased daily production, 7.5 % BW30 & 14.6 % NF90 on cloudy day • EHCS reduced more shutdowns with low-permeability BW30 (86 %) vs. NF90 (57 %) • Direct pressure accumulator buffering, ineffective for r/trip efficiency & pump shutdowns