Study on the Mechanism of Mechanical Properties and Wind Leakage Sealing Effect of KH570-Enhanced VAE/Cement Materials

In order to address the issue of wind leakage leading to spontaneous coal combustion in goafs during gob-side entry mining, a KH570 silane coupling agent (SCA)-modified vinyl acetate-ethylene (VAE)/cement-based flexible spraying sealing material was developed. The mechanical properties and wind leakage sealing performance of the material were evaluated using specialized testing equipment. Furthermore, molecular dynamics simulations and microstructural characterization techniques were utilized to assess and model the interface compatibility of the material. The experimental results demonstrate that KH570 significantly enhanced the material's mechanical properties. Following modification, the material exhibited increases in the maximum tensile strength, compressive strength, and flexural strength by 53%, 38%, and 29%, respectively. KH570 not only promotes the formation of additional calcium silicate hydrate (C-S-H) gel through cement hydration, but also establishes Si-O-Si chemical bonds with cement hydration products and hydrogen bonds with the VAE emulsion. This functions as a "molecular bridge", significantly enhancing the interface performance of the composite. The interaction between the organic and inorganic phases contributes to the formation of an interpenetrating network structure, imparting excellent compressive, flexural, and tensile deformation resistance to the material. The wind leakage of the spray-modified material was reduced by 2.7 times compared to the unmodified material, significantly improving its sealing performance under mining-induced pressure conditions. This enhancement effectively minimizes spontaneous combustion in mined-out coal areas caused by wind leakage, thereby ensuring safer mining operations.