A MID-1DC+LRT Multi-Task Model for SOH Assessment and RUL Prediction of Mechanical Systems

Predictive health management (PHM) plays a pivotal role in the maintenance of contemporary industrial systems, with the evaluation of the state of health (SOH) and the prediction of remaining useful life (RUL) constituting its central objectives. Nevertheless, existing studies frequently approach these tasks in isolation, overlooking their interdependence, and predominantly concentrate on single-condition settings. While Transformers have demonstrated exceptional performance in RUL prediction, their substantial parameter requirements pose challenges to computational efficiency and practical implementation. Further, multi-task learning (MTL) models often experience performance deterioration as a result of imbalanced weighting in their loss functions. To address these challenges, the MID-1DC+LRT model was proposed in the present study. The proposed model integrates a multi-input data 1D convolutional neural network (1D-CNN) and low-rank transformer (LRT) within an MTL framework. This model processes high-dimensional sensor data, multi-condition data, and health indicator data, optimizing the Transformer structure to reduce computational complexity. A homoscedastic uncertainty-based method dynamically adjusts multi-task loss function weights, improving task collaboration and model generalization. The results demonstrate that the proposed model significantly outperformed existing methods in SOH assessment and RUL prediction under multi-condition scenarios, demonstrating superior prediction accuracy and computational efficiency, especially in complex and dynamic environments.

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Publication Details

Journal
Sensors
Published
2025-02-23
DOI
https://doi.org/10.3390/s25051368
Primary Topic
Machine Fault Diagnosis Techniques
Type
article
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article

A MID-1DC+LRT Multi-Task Model for SOH Assessment and RUL Prediction of Mechanical Systems

Dong Sun, Yunjin Hu, Hai Yang, Xudong Yang
Sensors
Machine Fault Diagnosis Techniques
article

A MID-1DC+LRT Multi-Task Model for SOH Assessment and RUL Prediction of Mechanical Systems

Dong Sun, Yunjin Hu, Hai Yang, Xudong Yang
article en

Abstract

Predictive health management (PHM) plays a pivotal role in the maintenance of contemporary industrial systems, with the evaluation of the state of health (SOH) and the prediction of remaining useful life (RUL) constituting its central objectives. Nevertheless, existing studies frequently approach these tasks in isolation, overlooking their interdependence, and predominantly concentrate on single-condition settings. While Transformers have demonstrated exceptional performance in RUL prediction, their substantial parameter requirements pose challenges to computational efficiency and practical implementation. Further, multi-task learning (MTL) models often experience performance deterioration as a result of imbalanced weighting in their loss functions. To address these challenges, the MID-1DC+LRT model was proposed in the present study. The proposed model integrates a multi-input data 1D convolutional neural network (1D-CNN) and low-rank transformer (LRT) within an MTL framework. This model processes high-dimensional sensor data, multi-condition data, and health indicator data, optimizing the Transformer structure to reduce computational complexity. A homoscedastic uncertainty-based method dynamically adjusts multi-task loss function weights, improving task collaboration and model generalization. The results demonstrate that the proposed model significantly outperformed existing methods in SOH assessment and RUL prediction under multi-condition scenarios, demonstrating superior prediction accuracy and computational efficiency, especially in complex and dynamic environments.

SensorsVol. 25(5)
Guizhou University (CN), Guizhou Institute of Technology (CN)
Partnerships for the goals
Openalex Percentile: Top 97%
Machine Fault Diagnosis Techniques
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