Investigating the Causes of Substandard Concrete Strength: A Macro- and Microanalysis

This study investigates the root causes of substandard concrete quality in a newly constructed residential complex, addressing the critical issue of compressive strength failure in structural elements. To tackle this problem, twelve core samples were extracted from affected areas and analyzed using a combination of macro-scale techniques (high-temperature heating, acid-immersion tests) and advanced microscopic methods (SEM-EDS, XRF, XRD, FTIR, TGA). The results revealed that while material proportions generally met specifications, uneven aggregate gradation and excessive use of mineral admixtures were key factors compromising strength. Microscopic analysis further identified harmful phases and chemical corrosion products, such as sulfates, which weakened the concrete matrix. These findings underscore the necessity of stringent quality control in raw material selection, aggregate gradation, and admixture dosage. The research demonstrates that integrating macro- and microanalytical methods can significantly optimize concrete mix designs, enhance durability, and prevent premature deterioration in reinforced concrete structures. This approach has broad implications for improving construction quality and ensuring the longevity of residential and infrastructure projects.

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Publication Details

Journal
Materials
Published
2025-02-21
DOI
https://doi.org/10.3390/ma18050953
Citations
2
Primary Topic
Concrete Corrosion and Durability
Type
article
Field-Weighted Citation Impact
1.91

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article

Investigating the Causes of Substandard Concrete Strength: A Macro- and Microanalysis

Youliang Chen, Tomás Manuel Fernández-Steeger, Linjiang Xu, Jie Wu et al.
2 citations
Materials
Concrete Corrosion and Durability
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article

Investigating the Causes of Substandard Concrete Strength: A Macro- and Microanalysis

Youliang Chen, Tomás Manuel Fernández-Steeger, Linjiang Xu, Jie Wu, Rafig Azzam, Aiping Shen, Bo Lu, Xi Du
article en
2 citations

Abstract

This study investigates the root causes of substandard concrete quality in a newly constructed residential complex, addressing the critical issue of compressive strength failure in structural elements. To tackle this problem, twelve core samples were extracted from affected areas and analyzed using a combination of macro-scale techniques (high-temperature heating, acid-immersion tests) and advanced microscopic methods (SEM-EDS, XRF, XRD, FTIR, TGA). The results revealed that while material proportions generally met specifications, uneven aggregate gradation and excessive use of mineral admixtures were key factors compromising strength. Microscopic analysis further identified harmful phases and chemical corrosion products, such as sulfates, which weakened the concrete matrix. These findings underscore the necessity of stringent quality control in raw material selection, aggregate gradation, and admixture dosage. The research demonstrates that integrating macro- and microanalytical methods can significantly optimize concrete mix designs, enhance durability, and prevent premature deterioration in reinforced concrete structures. This approach has broad implications for improving construction quality and ensuring the longevity of residential and infrastructure projects.

MaterialsVol. 18(5)
University of Shanghai for Science and Technology (CN), University of Cambridge (GB), Technische Universität Berlin (DE), RWTH Aachen University (DE), Northeastern University (CN)
National Natural Science Foundation of China
Industry, innovation and infrastructure
Openalex Percentile: Top 17%
Concrete Corrosion and Durability
1.91
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