Monitoring the flow patterns of high performance self-compacting concrete in the voids of sloped rock-filled concrete structures

Rock-filled concrete (RFC) integrates rocks with high-performance self-compacting concrete (HSCC), combining rock stability with superior concrete properties. Effective HSCC cementation, especially in concealed areas, is critical for RFC’s structural integrity, but flow through intricate rock interstices poses challenges in quantifying filling performance. This study investigates HSCC flow on inclined rock surfaces using a real-time monitoring system to track behavior and efficiency. Key factors such as slope, flowability, rock size, and coarse aggregate size were analyzed. Results show that improved flowability enhances cavity filling, smaller rocks increase granular interlocking, and greater slopes accelerate flow velocity but do not ensure uniform filling. Optimal parameters for effective casting are a slump flow of 600–700 mm, rock sizes of 12.5–15 cm, and a rock skeleton slope of 1:2. Lastly, a predictive formula for HSCC flow velocity through inclined rock interstices was developed, providing insights for efficient RFC construction and enhanced structural performance.