Research on Fuzzy Control of Methanol Distillation Based on SHAP (SHapley Additive exPlanations) Interpretability and Generative Artificial Intelligence

The most important control parameters in the methanol distillation process, which are directly related to product quality and yield, are the temperature, pressure and water content of the finished product at the top of the column. In order to adapt to the development trend of modern industrial technology to be more accurate, faster and more stable, the fusion of multi-sensor data puts forward higher requirements. Traditional control methods, such as PID control and fuzzy control, have the disadvantages of low heterogeneous data processing capability, poor response speed and low control accuracy when dealing with complex industrial process detection and control. For the control of tower top temperature and pressure in the methanol distillation industry, this study innovatively combines generative artificial intelligence and a type II fuzzy neural network, using a GAN for data preprocessing and a type II fuzzy neural network for steady-state inverse prediction to construct the GAN-T2FNN temperature and pressure control model for an atmospheric pressure tower. Comparison experiments with other neural network models and traditional PID control models show that the GAN-T2FNN model has a better performance in terms of prediction accuracy and fitting effect, with a minimum MAE value of 0.1828, which is more robust, and an R<sup>2</sup> Score of 0.9854, which is closer to 1, for the best overall model performance. Finally, the SHAP model was used to analyze the influence mechanism of various parameters on the temperature and pressure at the top of the atmospheric column, which provides a more comprehensive reference and guidance for the precise control of the methanol distillation process.

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Publication Details

Journal
Sensors
Published
2025-02-21
DOI
https://doi.org/10.3390/s25051308
Citations
1
Primary Topic
Advanced Control Systems Optimization
Type
article
Field-Weighted Citation Impact
1.21
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article

Research on Fuzzy Control of Methanol Distillation Based on SHAP (SHapley Additive exPlanations) Interpretability and Generative Artificial Intelligence

Mohamad Tarmizi Abu Seman, Qinyu Zhang, Zhike Liu, Yiru Ren et al.
1 citations
Sensors
Advanced Control Systems Optimization
1.21
article

Research on Fuzzy Control of Methanol Distillation Based on SHAP (SHapley Additive exPlanations) Interpretability and Generative Artificial Intelligence

Mohamad Tarmizi Abu Seman, Qinyu Zhang, Zhike Liu, Yiru Ren, Yuhan Gong
article en
1 citations

Abstract

The most important control parameters in the methanol distillation process, which are directly related to product quality and yield, are the temperature, pressure and water content of the finished product at the top of the column. In order to adapt to the development trend of modern industrial technology to be more accurate, faster and more stable, the fusion of multi-sensor data puts forward higher requirements. Traditional control methods, such as PID control and fuzzy control, have the disadvantages of low heterogeneous data processing capability, poor response speed and low control accuracy when dealing with complex industrial process detection and control. For the control of tower top temperature and pressure in the methanol distillation industry, this study innovatively combines generative artificial intelligence and a type II fuzzy neural network, using a GAN for data preprocessing and a type II fuzzy neural network for steady-state inverse prediction to construct the GAN-T2FNN temperature and pressure control model for an atmospheric pressure tower. Comparison experiments with other neural network models and traditional PID control models show that the GAN-T2FNN model has a better performance in terms of prediction accuracy and fitting effect, with a minimum MAE value of 0.1828, which is more robust, and an R<sup>2</sup> Score of 0.9854, which is closer to 1, for the best overall model performance. Finally, the SHAP model was used to analyze the influence mechanism of various parameters on the temperature and pressure at the top of the atmospheric column, which provides a more comprehensive reference and guidance for the precise control of the methanol distillation process.

SensorsVol. 25(5)
North China University of Science and Technology (CN), Universiti Sains Malaysia (MY)
Industry, innovation and infrastructure
Openalex Percentile: Top 25%
Advanced Control Systems Optimization
1.21
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