Controllable Growth of Thick‐Layer Graphene or Graphite on Copper by Tuning Silicon Additives

The synthesis of multilayer van der Waals (vdW) film materials has attracted considerable interest in both fundamental and applied research. Recently, methods for synthesizing multilayer graphene films or graphite on single-crystal nickel foils are developed. However, the chemical vapor deposition (CVD) synthesis of thick-layer graphene films or graphite (TLG) on copper substrates remains a significant challenge due to the self-limiting growth phenomenon. In this study, a novel method to grow TLG on copper substrates by controlling the silicon additive is presented. The as-grown TLG exhibits high quality, with controllable thickness from a few layers to tens of nanometers. The growth of TLG films is achieved by the synchronous growth of multilayer graphene islands on a silicide copper surface, which is likely to be in a liquid state according to the Cu-Si phase diagram. On the Cu-Si surface, all graphene layers grow synchronously, circumventing the self-limiting mechanism and the antiwedding cake growth or wedding cake mode of van der Waals material growth. Based on this synchronous growth mode, the thickness of TLG can be precisely controlled, ranging from a few to tens of nanometers. The study provides a facile and scalable way to synthesize high-quality thick vdW films for various applications.

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Publication Details

Journal
Small Methods
Published
2025-02-21
DOI
https://doi.org/10.1002/smtd.202402129
Citations
1
Primary Topic
Graphene research and applications
Type
article
Field-Weighted Citation Impact
0.52

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article

Controllable Growth of Thick‐Layer Graphene or Graphite on Copper by Tuning Silicon Additives

Xuesong Li, Feng Ding, Hao An, Qiong He et al.
1 citations
Small Methods
Graphene research and applications
0.52
article

Controllable Growth of Thick‐Layer Graphene or Graphite on Copper by Tuning Silicon Additives

Xuesong Li, Feng Ding, Hao An, Qiong He, Fengning Liu
article en
1 citations

Abstract

The synthesis of multilayer van der Waals (vdW) film materials has attracted considerable interest in both fundamental and applied research. Recently, methods for synthesizing multilayer graphene films or graphite on single-crystal nickel foils are developed. However, the chemical vapor deposition (CVD) synthesis of thick-layer graphene films or graphite (TLG) on copper substrates remains a significant challenge due to the self-limiting growth phenomenon. In this study, a novel method to grow TLG on copper substrates by controlling the silicon additive is presented. The as-grown TLG exhibits high quality, with controllable thickness from a few layers to tens of nanometers. The growth of TLG films is achieved by the synchronous growth of multilayer graphene islands on a silicide copper surface, which is likely to be in a liquid state according to the Cu-Si phase diagram. On the Cu-Si surface, all graphene layers grow synchronously, circumventing the self-limiting mechanism and the antiwedding cake growth or wedding cake mode of van der Waals material growth. Based on this synchronous growth mode, the thickness of TLG can be precisely controlled, ranging from a few to tens of nanometers. The study provides a facile and scalable way to synthesize high-quality thick vdW films for various applications.

Small MethodsVol. 9(7)
University of Electronic Science and Technology of China (CN), Shenzhen University (CN), Chinese Academy of Sciences (CN), National Engineering Research Center of Electromagnetic Radiation Control Materials (CN), Suzhou Research Institute (CN), Shenzhen Institutes of Advanced Technology (CN), Shenzhen Technology University (CN), Ulsan National Institute of Science and Technology (KR)
National Natural Science Foundation of China, China Postdoctoral Science Foundation, Shenzhen Science and Technology Innovation Program
Openalex Percentile: Top 42%
Graphene research and applications
0.52
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