Research on variable-length control chart pattern recognition based on sliding window method and SECNN-BiLSTM

Control charts, as essential tools in Statistical Process Control (SPC), are frequently used to analyze whether production processes are under control. Most existing control chart recognition methods target fixed-length data, failing to meet the needs of recognizing variable-length control charts in production. This paper proposes a variable-length control chart recognition method based on Sliding Window Method and SE-attention CNN and Bi-LSTM (SECNN-BiLSTM). A cloud-edge integrated recognition system was developed using wireless digital calipers, embedded devices, and cloud computing. Different length control chart data is transformed from one-dimensional to two-dimensional matrices using a sliding window approach and then fed into a deep learning network combining SE-attention CNN and Bi-LSTM. This network, inspired by residual structures, extracts multiple features to build a control chart recognition model. Simulations, the cloud-edge recognition system, and engineering applications demonstrate that this method efficiently and accurately recognizes variable-length control charts, establishing a foundation for more efficient pattern recognition.

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Publication Details

Journal
Scientific Reports
Published
2025-02-18
DOI
https://doi.org/10.1038/s41598-025-86849-4
Citations
6
Primary Topic
Fault Detection and Control Systems
Type
article
Field-Weighted Citation Impact
7.29

Funders

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article

Research on variable-length control chart pattern recognition based on sliding window method and SECNN-BiLSTM

Xiangsheng Gao, Tao Zan, Min Wang, Peng Gao et al.
6 citations
Scientific Reports
Fault Detection and Control Systems
7.29
article

Research on variable-length control chart pattern recognition based on sliding window method and SECNN-BiLSTM

Xiangsheng Gao, Tao Zan, Min Wang, Peng Gao, Xiaoyu Guo, Xiaolong Jia
article en
6 citations

Abstract

Control charts, as essential tools in Statistical Process Control (SPC), are frequently used to analyze whether production processes are under control. Most existing control chart recognition methods target fixed-length data, failing to meet the needs of recognizing variable-length control charts in production. This paper proposes a variable-length control chart recognition method based on Sliding Window Method and SE-attention CNN and Bi-LSTM (SECNN-BiLSTM). A cloud-edge integrated recognition system was developed using wireless digital calipers, embedded devices, and cloud computing. Different length control chart data is transformed from one-dimensional to two-dimensional matrices using a sliding window approach and then fed into a deep learning network combining SE-attention CNN and Bi-LSTM. This network, inspired by residual structures, extracts multiple features to build a control chart recognition model. Simulations, the cloud-edge recognition system, and engineering applications demonstrate that this method efficiently and accurately recognizes variable-length control charts, establishing a foundation for more efficient pattern recognition.

Scientific ReportsVol. 15(1)
Beijing University of Technology (CN), Beijing Chaoyang Emergency Medical Center (CN)
National Natural Science Foundation of China
Openalex Percentile: Top 3%
Fault Detection and Control Systems
7.29
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Research on variable-length control chart pattern recognition based on sliding window method and SECNN-BiLSTM — Xiangsheng Gao, Tao Zan, et al. · Scientific Reports (2025) | TGRS Research Map | TGRS