Demagnetization Fault Diagnosis for PMSM Drive System with Dual Extended Kalman Filter

Aiming at the irreversible demagnetization of permanent magnet synchronous motors (PMSMs) under extreme working conditions, a fault diagnosis method for permanent magnet demagnetization based on multi-parameter estimation is proposed in this paper. This scheme aims to provide technical support for enhancing the safety and reliability of permanent magnet motor drive systems. In the proposed scheme, multiple operating states of the motor are acquired by injecting sinusoidal current signals into the d-axis, ensuring that the parameter estimation equation satisfies the full rank condition. Furthermore, the accurate dq-axis inductance parameters are obtained based on a recursive least square method. Subsequently, a dual extended Kalman filter is employed to acquire real-time permanent magnet flux linkage data of PMSMs, and the estimation data between the two algorithms are transferred to each other to eliminate the bias of permanent magnet flux estimation caused by a parameter mismatch. Finally, accurate evaluation of the remanence level of the rotor permanent magnet and demagnetization fault diagnosis can be achieved based on the obtained permanent magnet flux linkage parameters. The experimental results show that the relative estimation errors of the dq-axis inductance and permanent magnet flux linkage are within 5%, which can realize the effective diagnosis of demagnetization fault and high-precision condition monitoring of a permanent magnet health.