Improve the performance of cold crucible used for emissivity measurement of molten metal

High-purity titanium (Ti) and its alloys are among the most promising materials for advanced turbine blades in aerospace engines. Electromagnetic cold crucible melting is a novel technique for producing contamination-free pure Ti ingots. To enhance the utilization efficiency of electromagnetic energy, an initial assessment of the electromagnetic energy utilization rate of the cold crucible was conducted. Subsequently, based on numerical simulation, the impact of electromagnetic energy on the uniformity of the electromagnetic field within the Ti melt was investigated, providing a theoretical basis for performance optimization. The results indicated that a cylindrical structure with a spherical bottom significantly improves the electromagnetic utilization and temperature uniformity of the crucible. Finally, using the optimized crucible, a measurement apparatus for the spectral emissivity of molten Ti was developed. By simulation and optimization of the optical path system and sample temperature field, high-precision spectral emissivity measurement of molten Ti was achieved. This study underscores the potential of optimized electromagnetic cold crucible technology in advancing the production and precise measurement of high-purity Ti, critical for aerospace applications.

Authors

Publication Details

Journal
Case Studies in Thermal Engineering
Published
2025-02-18
DOI
https://doi.org/10.1016/j.csite.2025.105898
Citations
2
Primary Topic
Thermography and Photoacoustic Techniques
Type
article
Field-Weighted Citation Impact
1.73

Funders

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article

Improve the performance of cold crucible used for emissivity measurement of molten metal

Gangquan Wang, Yinxue Bai, Baolin Zhao, Kun Yu et al.
2 citations
Case Studies in Thermal Engineering
Thermography and Photoacoustic Techniques
1.73
article

Improve the performance of cold crucible used for emissivity measurement of molten metal

Gangquan Wang, Yinxue Bai, Baolin Zhao, Kun Yu, Kaihua Zhang, Yue Liu, Longfei Li, Yufang Liu
article en
2 citations

Abstract

High-purity titanium (Ti) and its alloys are among the most promising materials for advanced turbine blades in aerospace engines. Electromagnetic cold crucible melting is a novel technique for producing contamination-free pure Ti ingots. To enhance the utilization efficiency of electromagnetic energy, an initial assessment of the electromagnetic energy utilization rate of the cold crucible was conducted. Subsequently, based on numerical simulation, the impact of electromagnetic energy on the uniformity of the electromagnetic field within the Ti melt was investigated, providing a theoretical basis for performance optimization. The results indicated that a cylindrical structure with a spherical bottom significantly improves the electromagnetic utilization and temperature uniformity of the crucible. Finally, using the optimized crucible, a measurement apparatus for the spectral emissivity of molten Ti was developed. By simulation and optimization of the optical path system and sample temperature field, high-precision spectral emissivity measurement of molten Ti was achieved. This study underscores the potential of optimized electromagnetic cold crucible technology in advancing the production and precise measurement of high-purity Ti, critical for aerospace applications.

Case Studies in Thermal EngineeringVol. 68
National Natural Science Foundation of China, Natural Science Foundation of Henan Province, Innovation Scientists and Technicians Troop Construction Projects of Henan Province, Henan Province University Innovation Talents Support Program
Affordable and clean energy
Openalex Percentile: Top 20%
Thermography and Photoacoustic Techniques
1.73
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Improve the performance of cold crucible used for emissivity measurement of molten metal — Gangquan Wang, Yinxue Bai, et al. · Case Studies in Thermal Engineering (2025) | TGRS Research Map | TGRS