Influence of Cooling Rate on the Flexural and Impact Properties of Compression Molded Non-Woven Flax/PLA Biocomposites

This work investigates the influence of crystallinity on the mechanical properties of needle-punched non-woven flax/polylactic acid (PLA) biocomposites with different flax fiber contents. Biocomposites were fabricated by a compression molding adopting different cooling rates to understand the mechanism of crystallinity and their contribution to the mechanical properties. Image-based analysis of the fiber distribution in non-woven preform indicates the probable origins of the residual porosities and the potential nucleation sites for crystal formation within the composites. The improvement of 25% and 100% in flexural modulus is observed for the composites with 40% and 50% of flax fiber mass fractions, respectively, when subjected to a lower cooling rate, which implies the significant influence of the void content on the brittleness of composites. The impact properties of the composites decrease from 11% to 18% according to the flax fiber mass fraction when the cooling rate decreases to 1 °C/min, and the composites become more brittle. The induced impact and flexural properties of the composites are compared with those of other composites in the literature to emphasize their applicability to semi-structural applications.