IoT-Driven Smart Automation for Chain Tensioner Arrangement and Hardening in Automotive Systems

This research study proposes a smart automation solution for the assembly and hardening analysis of chain tensioners, essential components in automotive systems, particularly in two-wheeler engines. Traditionally, the manual threading of tensioner components onto wire for heat treatment has been a laborious and error-prone process. The proposed IoT-driven automated system is designed for the efficient arrangement of chain tensioner components and subsequent hardening analysis process. The arrangement process, the system conducts hardening analysis utilizing a micro-hardness testing system. This automated solution enhances precision, reduces errors, and increases production speed and consistency and the automated system seamlessly integrates the arranging the chain tensioning processes with the hardening processes, offering real-time monitoring and control through IoT technologies. It significantly reduces manual intervention, enhances efficiency, and ensures consistent and accurate results during the component arrangement and hardening analysis. By streamlining these critical processes, the system contributes to improved productivity, precision, and reliability in the arrangement of chain tensioners, thereby supporting advancements in the automotive system assembly line.