Blockchain-integrated IoT device for advanced inspection of casting defects

The quality control of investment casting remains a critical challenge due to defect detection, real-time processing, and data traceability inefficiencies. This study presents an innovative Blockchain-integrated IoT system for advanced inspection of casting defects, combining a ResNet-based deep learning model for defect detection and dimensional measurement with Blockchain technology to ensure data integrity and traceability. The system demonstrated a significant improvement in defect detection accuracy, achieving an F1-score of 0.94, alongside high data integrity (0.99) and traceability (0.98) metrics. Additionally, it processes each casting in an average of 2.3 s, supporting a throughput of 26 castings per minute. By addressing critical challenges in smart manufacturing, this approach enhances operational efficiency, regulatory compliance, and user confidence. While scalability and energy efficiency remain areas for improvement, the proposed method provides a transformative solution for Industry 4.0, fostering transparency and reliability in manufacturing processes.