Combustion characteristics of pulverized coal injection into blast furnace and structural optimization of oxygen-coal lance

Pulverized coal injection (PCI) is a vital operation of blast furnace, reducing coke consumption and carbon emission. The structure of the oxygen-coal lance (OCL) significantly impacts PCI effectiveness. In this article, a three-dimensional PCI combustion model of blast furnace is established by numerical method. Results indicate that increasing the OCL insertion depth decreases PC burnout, potentially increasing tuyere nozzle abrasion. When the OCL insertion angle tilts from +5° to −15°, the temperature of the tuyere nozzle increases first and then decreases. When the OCL is tilted downward by 8°, the PC burnout near the tuyere nozzle becomes the most uniform with a higher temperature of 2218 K. Conclusions have illustrated that appropriately increasing the OCL insertion depth and downward increasing angle will be beneficial to PCI operation of blast furnace.

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Publication Details

Journal
Physics of Fluids
Published
2025-02-01
DOI
https://doi.org/10.1063/5.0250464
Primary Topic
Iron and Steelmaking Processes
Type
article
Field-Weighted Citation Impact
0.00

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article

Combustion characteristics of pulverized coal injection into blast furnace and structural optimization of oxygen-coal lance

Mingyin Kou, Zefei Zhang, Junjie Huang, Jian Xu et al.
Physics of Fluids
Iron and Steelmaking Processes
article

Combustion characteristics of pulverized coal injection into blast furnace and structural optimization of oxygen-coal lance

Mingyin Kou, Zefei Zhang, Junjie Huang, Jian Xu, Qinghui Wu, Yunpeng Si, Jianlong Wu, Chengfeng Sun, Zhehan Liao
article en

Abstract

Pulverized coal injection (PCI) is a vital operation of blast furnace, reducing coke consumption and carbon emission. The structure of the oxygen-coal lance (OCL) significantly impacts PCI effectiveness. In this article, a three-dimensional PCI combustion model of blast furnace is established by numerical method. Results indicate that increasing the OCL insertion depth decreases PC burnout, potentially increasing tuyere nozzle abrasion. When the OCL insertion angle tilts from +5° to −15°, the temperature of the tuyere nozzle increases first and then decreases. When the OCL is tilted downward by 8°, the PC burnout near the tuyere nozzle becomes the most uniform with a higher temperature of 2218 K. Conclusions have illustrated that appropriately increasing the OCL insertion depth and downward increasing angle will be beneficial to PCI operation of blast furnace.

Physics of FluidsVol. 37(2)
Jinggangshan University (CN), Chongqing University (CN), Shandong Iron and Steel Group (China) (CN), Shougang Institute of Technology (CN), Shougang (China) (CN), University of Science and Technology Beijing (CN)
Natural Science Foundation of Chongqing
Openalex Percentile: Top 98%
Iron and Steelmaking Processes
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