Fatigue Resistance Improvement in Cold-Drawn NiTi Wires Treated with ALD: A Preliminary Investigation

NiTi shape memory alloys (SMAs) are widely studied for their potential applications, and atomic layer deposition (ALD) is an effective technique for coating them due to its precise control over coating thickness. This study investigates the impact of Al2O3 coating on the fatigue behavior of cold-drawn NiTi wires with a 0.125 mm diameter. The wires were coated using atomic layer deposition (ALD) with 100 ALD cycles. Fatigue tests were conducted in tensile mode at room temperature, applying cyclic loading between 0–50, and 700 MPa (700 MPa is almost 40% of ultimate tensile strength). The results show that the cold-drawn NiTi wires failed after an average of 7500 tensile loading cycles, while the lifetime of the coated and stretched NiTi wires with a preload of 1.7–2.8 kg significantly improved, with an average of 293,000 cycles before failure.