Methanol Operation in Heavy-Duty DICI Dual-Fuel Engines: Investigating Charge Cooling Effects Using Engine Combustion Network Spray D Data

Abstract Methanol is a promising alternative fuel, which can assist in reducing emissions in heavy-duty (HD) dual-fuel (DF) compression ignition (CI) engines. In medium and large bore marine engines, DF operation is achieved through either direct injection (DI) or port fuel injection (PFI) of methanol with diesel acting as a DI pilot fuel for ignition. However, the injection of methanol presents a significant challenge due to its high latent heat of vaporization and decreased lower heating value (LHV) compared to diesel. Therefore, for the same energy content operation, methanol requires around eight times the amount of heat to evaporate completely in comparison to diesel, which results in lower in-cylinder temperatures. This charge cooling effect leads to a strong negative temperature gradient influencing ignition and flame propagation. This paper aims to quantify the cooling effect of methanol in a heavy-duty dual-fuel direct injection compression ignition (DICI) engine environment. The presented methodology uses computational fluid dynamics (CFD) simulations to model methanol sprays with validation originating from the engine combustion network (ECN) Spray D experimental data. The CFD models operate within the Lagrangian–Eulerian framework in CONVERGE-CFD using the Reynolds Averaged Navier Stokes (RANS) turbulence modeling. Compared to diesel, injecting methanol with the same energy content exhibited up to 100 K more decreased temperature within the mixture. Consequently, this cooled mixture may pose challenges to combustion stability due to the intense temperature gradients. Nonetheless, lower mixture temperature decreases NOx emissions, which can prove beneficial for high methanol energy fractions in dual-fuel DICI engines.