Industrial Part Faults Prediction for Nonlinearity and Implied Temporal Sequences

The ability to preemptively identify potential failures in industrial parts is crucial for minimizing downtime, reducing maintenance costs and ensuring system reliability and safety. However, challenges such as data nonlinearity, temporal dependencies, and imbalanced datasets complicate accurate fault prediction. In this study, we propose a novel combined approach that integrates the Logistic Model Tree Forest (LMT) with Stacked Long Short-Term Memory (LSTM) networks, addressing these challenges effectively. This hybrid method leverages the decision-making capability of the LMT and the temporal sequence learning ability of Stacked LSTM to improve fault prediction accuracy. Additionally, to tackle the issues posed by imbalanced datasets and noise, we employ the ENN-SMOTE (Edited Nearest Neighbors-Synthetic Minority Over-sampling Technique), a technique for data preprocessing, which enhances data balance and quality. Experimental results show that our approach significantly outperforms traditional methods, achieving a fault prediction accuracy of up to 98.2%. This improvement not only demonstrates the effectiveness of the combined model but also highlights its potential for real-world industrial applications, where high accuracy and reliability are paramount.

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Publication Details

Journal
Processes
Published
2025-02-06
DOI
https://doi.org/10.3390/pr13020436
Primary Topic
Fault Detection and Control Systems
Type
article
Field-Weighted Citation Impact
0.00

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article

Industrial Part Faults Prediction for Nonlinearity and Implied Temporal Sequences

Cunsong Wang, Mengyi Zhang, S. Zhang, Cuimei Bo
Processes
Fault Detection and Control Systems
article

Industrial Part Faults Prediction for Nonlinearity and Implied Temporal Sequences

Cunsong Wang, Mengyi Zhang, S. Zhang, Cuimei Bo
article en

Abstract

The ability to preemptively identify potential failures in industrial parts is crucial for minimizing downtime, reducing maintenance costs and ensuring system reliability and safety. However, challenges such as data nonlinearity, temporal dependencies, and imbalanced datasets complicate accurate fault prediction. In this study, we propose a novel combined approach that integrates the Logistic Model Tree Forest (LMT) with Stacked Long Short-Term Memory (LSTM) networks, addressing these challenges effectively. This hybrid method leverages the decision-making capability of the LMT and the temporal sequence learning ability of Stacked LSTM to improve fault prediction accuracy. Additionally, to tackle the issues posed by imbalanced datasets and noise, we employ the ENN-SMOTE (Edited Nearest Neighbors-Synthetic Minority Over-sampling Technique), a technique for data preprocessing, which enhances data balance and quality. Experimental results show that our approach significantly outperforms traditional methods, achieving a fault prediction accuracy of up to 98.2%. This improvement not only demonstrates the effectiveness of the combined model but also highlights its potential for real-world industrial applications, where high accuracy and reliability are paramount.

ProcessesVol. 13(2)
Nanjing Tech University (CN), Jiangsu Industry Technology Research Institute (CN)
National Natural Science Foundation of China, Natural Science Foundation of Jiangsu Province, National Key Research and Development Program of China
Openalex Percentile: Top 98%
Fault Detection and Control Systems
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Industrial Part Faults Prediction for Nonlinearity and Implied Temporal Sequences — Cunsong Wang, Mengyi Zhang, et al. · Processes (2025) | TGRS Research Map | TGRS