Decarbonization of Long-Haul Heavy-Duty Truck Transport: Technologies, Life Cycle Emissions, and Costs

Decarbonizing long-haul, heavy-duty transport in Europe focuses on battery-electric trucks with high-power chargers or electric road systems and fuel-cell-electric vehicles with hydrogen refueling stations. We present a comparative life cycle assessment and total cost of ownership analysis of these technologies for 20% of Germany’s heavy-duty, long-haul transport alongside internal combustion engine vehicles. The results show that fuel cell vehicles with on-site hydrogen have the highest life cycle emissions (65 Mt CO2e), followed by internal combustion engine vehicles (55 Mt CO2e). Battery-electric vehicles using electric road systems achieve the lowest emissions (21 Mt CO2e) and the lowest costs (EUR 45 billion). In contrast, fuel cell vehicles with on-site hydrogen have the highest costs (EUR 69 billion). Operational costs dominate total expenses, making them a compelling target for subsidies. The choice between battery and fuel cell technologies depends on the ratio of vehicles to infrastructure, transport performance, and range. Fuel cell trucks are better suited for remote areas due to their longer range, while integrating electric road systems with high-power charging could offer synergies. Recent advancements in battery and fuel cell durability further highlight the potential of both technologies in heavy-duty transport. This study provides insights for policymakers and industry stakeholders in the shift towards sustainable transport. The greenhouse gas emission savings from adopting battery-electric trucks are 54% in our high-power charging scenario and 62% in the electric road system scenario in comparison to the reference scenario with diesel trucks.