Mechanism of CO2 Conversion to Methanol on a Highly Representative Model Cu/ZnO Interface

CO 2 -Hydrogenation: Computational modelling of methanol synthesis by the Cu/ZnO catalyst highlights the key role of interfacial sites with formate and methoxy intermediates and spectators. The least energy-demanding path for MeOH formation at the most active interfacial site, starting from activated, chemisorbed, CO 2 , is identified. • The interfacial Cu/ZnO site is determined to be the active site for MeOH formation. • The least energy-demanding mechanism for MeOH formation proceeds via HCOO. • CO 2 activation takes place at the interfacial Cu/ZnO site. • Water evolution occurs at Cu sites, avoiding poisoning of the interfacial site. • MeO* hydrogenation to MeOH is the most energy-demanding process. The mechanism of CO 2 hydrogenation to methanol is modelled using plane-wave DFT applied to a representative model Cu 8 -ZnO catalyst system (CZ), obtained via unbiased Monte Carlo exploration of Cu cluster growth over a reconstructed polar ZnO surface. Enhanced CO 2 adsorption and activation is found at the active Cu/ZnO interfacial site – resembling a V O vacancy – compared to sites on other Cu-based systems. Three competing methanol formation mechanisms (the formate, carboxyl and CO hydrogenation pathways) are investigated; the least energy-demanding pathway followed the formate mechanism: CO 2 * → HCOO* → H 2 COO* → H 2 COOH* → H 2 CO* → H 3 CO* → H 3 COH. We report the coexistence of several formate adsorbates, some of which being highly stable spectators that were observed spectroscopically. Only one higher energy interfacial Cu/ZnO formate species is a true intermediate relevant for catalysis, undergoing subsequent hydrogenation to methanol. The methoxy intermediate is also highly stable, in agreement with its spectroscopic observation. The most energy-demanding elementary process is hydrogenation of methoxy to methanol ( E a = 1.20 eV). Furthermore, the calculations indicate the possible role of CO and H 2 CO* in scavenging surface O* by forming CO 2 * or H 2 COO*, thus preventing the poisoning of active sites. Finally, water is expected to form from O* on a pure Cu site only, but not the Cu/ZnO interfacial site relevant for MeOH production. The calculations presented provide valuable new insights that allow a more complete rationalisation of experimental observations. They suggest the key steps to enhance catalysis involves destabilizing the long-lived H 3 CO* favouriting its hydrogenation and fast desorption or stabilizing competing intermediates such as H 2 COH*.

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Publication Details

Journal
Journal of Catalysis
Published
2025-02-05
DOI
https://doi.org/10.1016/j.jcat.2025.115997
Citations
16
Primary Topic
Catalysts for Methane Reforming
Type
article
Field-Weighted Citation Impact
6.22

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article

Mechanism of CO2 Conversion to Methanol on a Highly Representative Model Cu/ZnO Interface

Ingo Krossing, C. Richard A. Catlow, Michael D. Higham, D. A. et al.
16 citations
Journal of Catalysis
Catalysts for Methane Reforming
6.22
article

Mechanism of CO2 Conversion to Methanol on a Highly Representative Model Cu/ZnO Interface

Ingo Krossing, C. Richard A. Catlow, Michael D. Higham, D. A., Yong Rui Poh
article en
16 citations

Abstract

CO 2 -Hydrogenation: Computational modelling of methanol synthesis by the Cu/ZnO catalyst highlights the key role of interfacial sites with formate and methoxy intermediates and spectators. The least energy-demanding path for MeOH formation at the most active interfacial site, starting from activated, chemisorbed, CO 2 , is identified. • The interfacial Cu/ZnO site is determined to be the active site for MeOH formation. • The least energy-demanding mechanism for MeOH formation proceeds via HCOO. • CO 2 activation takes place at the interfacial Cu/ZnO site. • Water evolution occurs at Cu sites, avoiding poisoning of the interfacial site. • MeO* hydrogenation to MeOH is the most energy-demanding process. The mechanism of CO 2 hydrogenation to methanol is modelled using plane-wave DFT applied to a representative model Cu 8 -ZnO catalyst system (CZ), obtained via unbiased Monte Carlo exploration of Cu cluster growth over a reconstructed polar ZnO surface. Enhanced CO 2 adsorption and activation is found at the active Cu/ZnO interfacial site – resembling a V O vacancy – compared to sites on other Cu-based systems. Three competing methanol formation mechanisms (the formate, carboxyl and CO hydrogenation pathways) are investigated; the least energy-demanding pathway followed the formate mechanism: CO 2 * → HCOO* → H 2 COO* → H 2 COOH* → H 2 CO* → H 3 CO* → H 3 COH. We report the coexistence of several formate adsorbates, some of which being highly stable spectators that were observed spectroscopically. Only one higher energy interfacial Cu/ZnO formate species is a true intermediate relevant for catalysis, undergoing subsequent hydrogenation to methanol. The methoxy intermediate is also highly stable, in agreement with its spectroscopic observation. The most energy-demanding elementary process is hydrogenation of methoxy to methanol ( E a = 1.20 eV). Furthermore, the calculations indicate the possible role of CO and H 2 CO* in scavenging surface O* by forming CO 2 * or H 2 COO*, thus preventing the poisoning of active sites. Finally, water is expected to form from O* on a pure Cu site only, but not the Cu/ZnO interfacial site relevant for MeOH production. The calculations presented provide valuable new insights that allow a more complete rationalisation of experimental observations. They suggest the key steps to enhance catalysis involves destabilizing the long-lived H 3 CO* favouriting its hydrogenation and fast desorption or stabilizing competing intermediates such as H 2 COH*.

Journal of CatalysisVol. 446
University of Freiburg (DE), Research Complex at Harwell (GB), University College London (GB), Cardiff University (GB)
UK Research and Innovation, Cardiff University, Deutsche Forschungsgemeinschaft, Albert-Ludwigs-Universität Freiburg, Université de Fribourg, UK Catalysis Hub, Engineering and Physical Sciences Research Council, Science and Technology Facilities Council
Openalex Percentile: Top 3%
Catalysts for Methane Reforming
6.22
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