Research on the influence of the composition of carbide inserts for reinforcing a porous destructive tool on the limit of bending strength

Purpose. To establish the relationship between the composition of carbide inserts and their bending strength to optimize the material composition of the rock-blasting tool. The methods. The research methodology is based on a combination of experimental, analytical and mathematical approaches. Theoretical training: review of the literature on the chemical composition and mechanical properties of hard alloys and the selection of optimal composition options for research. Experimental part: synthesis of alloys of different composition and formation of hard alloy inserts of non-standard sizes. The use of statistical methods to build models of dependence between the composition of the alloy and its strength limit. Findings. A new method of determining the bending strength limit for a hard alloy has been developed, which is implemented in a new design of a special laboratory stand. The improved method of determining the transverse bending strength limit for hard alloys has been fully confirmed in production conditions and allowed to save on costs for the purchase of a diamond tool and on the time for grinding only due to the exclusion of preparatory diamond grinding. The originality. It consists in studying the relationship between the composition of carbide inserts and the structural features of the material and makes the article relevant both for fundamental science and for industrial practice, contributing to the development of innovative approaches in creating materials with improved characteristics. Practical implementation. Optimized hard alloy composition to achieve a balance between strength and wear resistance, evaluation of the impact of introducing alloying elements or matrix modification. Recommendations on the optimal composition of hard alloys for a rock-breaking tool, which will increase its wear resistance, durability and efficiency, have been developed.

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Publication Details

Journal
Collection of Research Papers of the National Mining University
Published
2024-09-01
DOI
https://doi.org/10.33271/crpnmu/78.247
Primary Topic
Material Properties and Applications
Type
article
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Research on the influence of the composition of carbide inserts for reinforcing a porous destructive tool on the limit of bending strength

S Shypunov
Collection of Research Papers of the National Mining University
Material Properties and Applications
article

Research on the influence of the composition of carbide inserts for reinforcing a porous destructive tool on the limit of bending strength

S Shypunov
article en

Abstract

Purpose. To establish the relationship between the composition of carbide inserts and their bending strength to optimize the material composition of the rock-blasting tool. The methods. The research methodology is based on a combination of experimental, analytical and mathematical approaches. Theoretical training: review of the literature on the chemical composition and mechanical properties of hard alloys and the selection of optimal composition options for research. Experimental part: synthesis of alloys of different composition and formation of hard alloy inserts of non-standard sizes. The use of statistical methods to build models of dependence between the composition of the alloy and its strength limit. Findings. A new method of determining the bending strength limit for a hard alloy has been developed, which is implemented in a new design of a special laboratory stand. The improved method of determining the transverse bending strength limit for hard alloys has been fully confirmed in production conditions and allowed to save on costs for the purchase of a diamond tool and on the time for grinding only due to the exclusion of preparatory diamond grinding. The originality. It consists in studying the relationship between the composition of carbide inserts and the structural features of the material and makes the article relevant both for fundamental science and for industrial practice, contributing to the development of innovative approaches in creating materials with improved characteristics. Practical implementation. Optimized hard alloy composition to achieve a balance between strength and wear resistance, evaluation of the impact of introducing alloying elements or matrix modification. Recommendations on the optimal composition of hard alloys for a rock-breaking tool, which will increase its wear resistance, durability and efficiency, have been developed.

Collection of Research Papers of the National Mining UniversityVol. 78
Openalex Percentile: Top 53%
Material Properties and Applications
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Research on the influence of the composition of carbide inserts for reinforcing a porous destructive tool on the limit of bending strength — S Shypunov · Collection of Research Papers of the National Mining University (2024) | TGRS Research Map | TGRS