Data-Driven Soft Sensor Model Based on Multi-Timescale Feature Fusion for Crystal Quality Prediction in Czochralski Process

The accurate real-time prediction of the crystal quality index v/G is an important reference for the real-time monitoring of the growth quality status and the process optimization adjustment of semiconductor silicon single crystals. This paper proposes a data-driven crystal quality indicator v/G soft sensor prediction model based on multi-timescale feature fusion to achieve the effective prediction of the crystal quality indicator v/G. Firstly, the characteristics of the crystal quality index v/G in the growth process of Czochralski silicon single crystal are analyzed. Secondly, the crystal quality index v/G is broken down into several natural components using something called complete ensemble empirical mode decomposition with adaptive noise (CEEMDAD), which provides more stable data. On this basis, each intrinsic mode component is reconstructed according to the sample entropy. Then, the maximum mutual information coefficient (MIC) method is applied to identify the characteristic variables most closely associated with each reconstructed component of the crystal quality index v/G from the process-influencing factors. Then, a long short-term memory network with a self-attention mechanism is used to establish a prediction model of the reconstructed components to extract the multi-timescale feature information from the different components of the crystal quality index v/G. Finally, the prediction results of the crystal quality index v/G are obtained by fusing each subsequent prediction model. According to the actual field data, the comprehensive experimental results validate the efficacy of the proposed soft sensor modeling method for the crystal quality index v/G. Compared with the single model, the proposed prediction model has a smaller MAE, RMSE, and prediction performance index and a higher HR prediction hit rate.

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Publication Details

Journal
Processes
Published
2025-02-04
DOI
https://doi.org/10.3390/pr13020407
Primary Topic
Crystallization and Solubility Studies
Type
article
Field-Weighted Citation Impact
0.00

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article

Data-Driven Soft Sensor Model Based on Multi-Timescale Feature Fusion for Crystal Quality Prediction in Czochralski Process

Yin Wan, Junchao Ren
Processes
Crystallization and Solubility Studies
article

Data-Driven Soft Sensor Model Based on Multi-Timescale Feature Fusion for Crystal Quality Prediction in Czochralski Process

Yin Wan, Junchao Ren
article en

Abstract

The accurate real-time prediction of the crystal quality index v/G is an important reference for the real-time monitoring of the growth quality status and the process optimization adjustment of semiconductor silicon single crystals. This paper proposes a data-driven crystal quality indicator v/G soft sensor prediction model based on multi-timescale feature fusion to achieve the effective prediction of the crystal quality indicator v/G. Firstly, the characteristics of the crystal quality index v/G in the growth process of Czochralski silicon single crystal are analyzed. Secondly, the crystal quality index v/G is broken down into several natural components using something called complete ensemble empirical mode decomposition with adaptive noise (CEEMDAD), which provides more stable data. On this basis, each intrinsic mode component is reconstructed according to the sample entropy. Then, the maximum mutual information coefficient (MIC) method is applied to identify the characteristic variables most closely associated with each reconstructed component of the crystal quality index v/G from the process-influencing factors. Then, a long short-term memory network with a self-attention mechanism is used to establish a prediction model of the reconstructed components to extract the multi-timescale feature information from the different components of the crystal quality index v/G. Finally, the prediction results of the crystal quality index v/G are obtained by fusing each subsequent prediction model. According to the actual field data, the comprehensive experimental results validate the efficacy of the proposed soft sensor modeling method for the crystal quality index v/G. Compared with the single model, the proposed prediction model has a smaller MAE, RMSE, and prediction performance index and a higher HR prediction hit rate.

ProcessesVol. 13(2)
Xi'an University of Technology (CN)
National Natural Science Foundation of China
Openalex Percentile: Top 99%
Crystallization and Solubility Studies
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Data-Driven Soft Sensor Model Based on Multi-Timescale Feature Fusion for Crystal Quality Prediction in Czochralski Process — Yin Wan, Junchao Ren · Processes (2025) | TGRS Research Map | TGRS