Limitations of Li-Ion Pouch Cells for Accelerated Testing and Long-Lifetime Cells

Li-ion pouch cells that have experienced long-term accelerated testing at extreme temperatures have exhibited electrolyte permeation through the seals of the pouch bag, leading to eventual cell failure due to electrolyte unwetting and impedance growth. Degradation of the pouch bag material is also noticed. The permeation rate follows an Arrhenius-type behavior that can be substantial at high temperatures (35 wt% y −1 at 70 °C). The rate is indicated to be dependent on the volatility of the electrolyte solvent. Electrolyte loss can be mitigated by applying high-temperature epoxy sealant on the seals of the cell or by switching the form factor of the cell to metallic cylindrical.

Authors

Publication Details

Journal
Journal of The Electrochemical Society
Published
2025-02-01
DOI
https://doi.org/10.1149/1945-7111/adb217
Citations
4
Primary Topic
Advanced Battery Technologies Research
Type
article
Field-Weighted Citation Impact
2.73
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Limitations of Li-Ion Pouch Cells for Accelerated Testing and Long-Lifetime Cells

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Limitations of Li-Ion Pouch Cells for Accelerated Testing and Long-Lifetime Cells

Claire Floras, Jessie Harlow, J. R. Dahn, S.H. Chisholm, Anu Adamson, Michel B. Johnson, Tina Taskovic, Kenneth Tuul, Divya Rathore, Rasmus Palm, W. A. P. Black, Saad Azam, Sasha Martin-Maher
article en
4 citations

Abstract

Li-ion pouch cells that have experienced long-term accelerated testing at extreme temperatures have exhibited electrolyte permeation through the seals of the pouch bag, leading to eventual cell failure due to electrolyte unwetting and impedance growth. Degradation of the pouch bag material is also noticed. The permeation rate follows an Arrhenius-type behavior that can be substantial at high temperatures (35 wt% y −1 at 70 °C). The rate is indicated to be dependent on the volatility of the electrolyte solvent. Electrolyte loss can be mitigated by applying high-temperature epoxy sealant on the seals of the cell or by switching the form factor of the cell to metallic cylindrical.

Journal of The Electrochemical SocietyVol. 172(2)
Openalex Percentile: Top 11%
Advanced Battery Technologies Research
2.73
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