Experimental assessment of energy consumption: a comparative study between motor-controlled and valve-controlled cylinders in knuckle boom crane operations

This paper experimentally assess the energy consumption of a laboratory knuckle boom crane utilizing two proposed two-motor-two-pump (2M2P) motor-controlled hydraulic cylinders (MCC) in comparison to two conventional valve-controlled hydraulic cylinders (VCC). Experimental results demonstrate that using the motor-controlled crane instead of the valve-controlled crane results in 60%–64% total energy savings. In conclusion, this study highlights the practical suitability of the 2M2P MCCs for real-world applications, showcasing their enhanced energy efficiency compared to conventional VCCs.

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Publication Details

Journal
Frontiers in Mechanical Engineering
Published
2025-02-04
DOI
https://doi.org/10.3389/fmech.2025.1535120
Primary Topic
Hydraulic and Pneumatic Systems
Type
article
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article

Experimental assessment of energy consumption: a comparative study between motor-controlled and valve-controlled cylinders in knuckle boom crane operations

Torben Ole Andersen, Morten Kjeld Ebbesen, Michael Rygaard Hansen, Wei Zhao
Frontiers in Mechanical Engineering
Hydraulic and Pneumatic Systems
article

Experimental assessment of energy consumption: a comparative study between motor-controlled and valve-controlled cylinders in knuckle boom crane operations

Torben Ole Andersen, Morten Kjeld Ebbesen, Michael Rygaard Hansen, Wei Zhao
article en

Abstract

This paper experimentally assess the energy consumption of a laboratory knuckle boom crane utilizing two proposed two-motor-two-pump (2M2P) motor-controlled hydraulic cylinders (MCC) in comparison to two conventional valve-controlled hydraulic cylinders (VCC). Experimental results demonstrate that using the motor-controlled crane instead of the valve-controlled crane results in 60%–64% total energy savings. In conclusion, this study highlights the practical suitability of the 2M2P MCCs for real-world applications, showcasing their enhanced energy efficiency compared to conventional VCCs.

Frontiers in Mechanical EngineeringVol. 11
University of Agder (NO), Aalborg University (DK)
Openalex Percentile: Top 98%
Hydraulic and Pneumatic Systems
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Experimental assessment of energy consumption: a comparative study between motor-controlled and valve-controlled cylinders in knuckle boom crane operations — Torben Ole Andersen, Morten Kjeld Ebbesen, et al. · Frontiers in Mechanical Engineering (2025) | TGRS Research Map | TGRS