Impact of Cross-Linking-Monomer Characteristics on Pore-Filling-Membrane Performance and Durability in Anion-Exchange Water Electrolysis

This study investigates the development of pore-filling anion-exchange membranes (PFAEMs) for water-electrolysis applications. Ionomers using two different cross-linking monomers, namely hydrophilic C10 and hydrophobic C11, along with a common electrolyte monomer, E3, were compared in terms of through-plane ion conductivity, hydrogen permeability, mechanical and chemical stability, I-V polarization, and water-electrolysis durability. The results revealed that the E3-C10 PFAEM exhibited 40% higher OH− conductivity (98.7 ± 7.0 mS cm−1) than the E3-C11 PFAEM with a similar ion-exchange capacity. This improvement was attributed to improved separation of hydrophobic and hydrophilic domains, creating well-connected ion channels by the hydrophilic C10. Alkaline stability tests demonstrated that the E3-C10 retained higher ion conductivity compared to E3-C11, due to the absence of ether linkages and increased resistance to nucleophilic attack. During water-electrolysis operations, the E3-C10 PFAEMs showed 10% better durability and 87% lower hydrogen permeability, confirming their suitability for anion-exchange-membrane water electrolysis (AEMWE). Despite the higher ion conductivity of the E3-C10 PFAEM, performance was limited by interfacial resistance. It is suggested that ionomer-coated electrodes could further enhance AEMWE performance by leveraging the higher ion conductivity of the E3-C10. Overall, this study provides valuable guidance on strategies for utilizing pore-filling membranes in water electrolysis.