Assessment of the Applicability of Waste Concrete Fine Powder as a Raw Material for Cement Clinker

The cement industry is responsible for a significant portion of global CO2 emissions, primarily due to the decarbonatization of limestone during clinker production. To mitigate this environmental impact, this study investigated the feasibility of using waste concrete fine powder, produced during the recycling of waste concrete, as a decarbonized raw material in cement clinker production. As a decarbonized material, waste concrete fine powder presents a valuable opportunity to reduce CO2 emissions typically produced during the decarbonatization of limestone in clinker production. In addition, its use supports the recycling of construction waste, contributing to both emissions reduction and resource sustainability. In this study, samples were collected from 20 intermediate treatment plants in South Korea, where the chemical composition, particle size distribution, and carbonation rate of the fine powders were analyzed. The experimental results show that the properties of waste concrete fine powder vary significantly depending on the recycling process. Road construction aggregate production plants, which typically involve two to three crushing stages, produce fine powders with higher CaO content (28–31%) and consistent particle size distributions. In contrast, plants producing aggregates for concrete, which involve four to six crushing stages, produce powders with lower CaO content (around 20%) and greater variability in particle size. The average carbonation rate of 7.44% suggests that these fine powders can replace limestone in clinker production. It is estimated that substituting 5% of limestone with waste concrete fine powder could reduce CO2 emissions from limestone decarbonatization by approximately 952,560 tons in 2023, representing a 3.34% decrease in total emissions from clinker production. However, it is important to note that the CO2 emissions reduction calculation is not from a lifecycle perspective, without considering the energy-related emissions from recycling waste concrete fine powder. Nevertheless, this study highlights the potential for waste concrete fine powder to serve as a sustainable raw material for the cement industry, contributing to both CO2 reduction and efficient recycling of construction waste.