Enhancing the Operating Efficiency of Mixed-Flow Pumps Through Adjustable Guide Vanes

The guide vane mixed-flow pump is a crucial component in medium-to-low-head pumping stations. The guide vanes are mostly fixed in traditional designs. The efficiency of these pumps under off-design operating conditions tends to be low, leading to higher energy consumption. This study explores the design of an adjustable guide vane for the conventional guide vane of a mixed-flow pump at a certain pumping station. Through numerical simulations and two sets of three-factor, five-level orthogonal experiments, we investigate the impact of flow rate, guide vane angle, and impeller angle on efficiency. Through numerical simulation, we identify the optimal relationships between an impeller angle of ±2° and 0° and guide vane angles of ±6°, ±3°, and 0°, focusing on the entropy production rate (EPR) as a key performance metric. The results demonstrate that adjustable guide vanes significantly improve the performance of mixed-flow pumps under off-design conditions. Efficiency increases by up to 17.71% at high flow rates, and by up to 5.48% at low flow rates. Energy consumption is notably reduced. As the flow rate and impeller blade angle vary, the adjustable guide vane rotates to match with the impeller, enhancing flow adaptation, expanding the high-efficiency operating range, and reducing overall energy consumption.